Processes Cocoa and Nut Pastes Continuously

The Spindle Mill HKM from Hamburg Dresdner Maschinenfabriken is engineered for the precise fine and super fine grinding of cocoa liquor, nuts, and tahina. This continuous working mill optimizes production lines with its innovative design, combining pressure, friction, and shear forces. Designed for cocoa processors and nut paste producers, it efficiently handles products like almond butter, chocolate, and hummus. It features throughput levels of up to 2000 kg/h, driven by an advanced PLC-controlled system for seamless integration into your operations. The wear-resistant stainless steel construction, reversible grinding pot, and automatic temperature control enhance both durability and product consistency. The HKM conforms with EU machinery guidelines, ensuring compliance while providing energy efficiency with reduced cooling and warm water consumption. For added flexibility, it integrates easily with complementary equipment such as the Beater Blade Mill SMM. Enjoy the advantage of Hamburg Dresdner’s robust engineering support for all customization needs.

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Grinds High-Fat Cocoa and Nuts Efficiently

The Bauermeister Beater Blade Mill SMM is engineered for high-speed grinding of high-fat content products like cocoa nibs and hazelnuts. Its unique beater blades break down material to precise particle sizes, ensuring a pumpable mass ideal for cocoa liquor, chocolate paste, and nut butter. With a jacketed grinding chamber, maintain consistent temperatures for optimal flow properties while achieving particle sizes between 0.15 and 0.5 mm. The equipment operates continuously, with non-ground particles retained within the system, minimizing wear on downstream refiners. Easily integrate into existing production lines with quick blade and sieve changes, supported by automatic grease lubrication. Ideal for chocolate manufacturers and confectionery producers, this mill supports high-capacity processing while maintaining consistent fineness and quality. Choose stainless steel options for processing durability, and benefit from minimal maintenance due to reversible rotation and easy cleaning procedures.

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Refines and Optimizes Chocolate Production

The Five-Roll Refiners HFR Series from Hamburg Dresdner Maschinenfabriken offers precision refining for chocolate manufacturers seeking to perfect their product’s texture and quality. What sets this equipment apart is its ability to significantly reduce energy consumption by up to 30% per ton, thanks to optimized motor control. The HFR Series operates with automatic roller gap settings and a robust back-pressure system, ensuring consistent particle sizes ranging from 12 to 76 microns. Ideal for producing chocolate bars, truffles, and coatings, it boasts a throughput of up to 1,550 kg/h.

Integrating seamlessly into continuous and high-speed production environments, the Five-Roll Refiners provide real-time performance metrics via the integrated Stripe Detection Cockpit (SDC). Constructed with a hygienic design, including stainless steel components, these machines are engineered for minimal maintenance and easy cleaning. The optional Fineness Measuring Unit enhances monitoring precision, guaranteeing uniformity across batches. Custom configurations, combined with engineering support, enable these refiners to fit various production requirements, positioning them as an essential tool for any chocolate manufacturer focused on efficiency and product excellence.

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Refines, Mixes, and Conches Chocolate Components

The MacIntyre Refiner/Conches from Hamburg Dresdner Maschinenfabriken is designed to seamlessly integrate mixing, refining, and conching processes in chocolate production. This versatile equipment is available in three configurations: Duplex, Universal, and Laboratory models, catering to diverse production needs from small batch to high-volume outputs. Its unique approach allows it to refine cocoa nibs into cocoa liquor, blend with ingredients like sugar or milk powder, and achieve precise fineness of up to 18 microns. Known for reducing moisture to under 0.5%, it caters to those producing sugar-free, vegan, and organic chocolates efficiently. With options for batch or continuous operations, the MacIntyre Refiner/Conches ensures minimal labor requirements and optimized flavor development. Enhanced cooling efficiency and a significant surface area in the Duplex model facilitate rapid volatile and moisture removal, making it ideal for artisanal and industrial chocolate making. The system is configurable to meet specific production requirements, ensuring streamlined integration into your existing production line.

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Processes Chocolate and Cocoa for Optimal Pre-Refining

The Pre-Refiners HVS from Hamburg Dresdner Maschinenfabriken are designed to enhance your chocolate and cocoa processing. Available in the HVS 140E and HVS 100E models, these pre-refiners stand out for their automatic roller gap settings and compact hydraulic systems with pressure buffers, enabling continuous operation without production interruption. With a capacity of up to 6000 kg/h at 175 µm, these machines efficiently process both dry and soft masses, ideal for producing chocolate bars, cocoa powder, and nut pastes. The pre-refiners integrate seamlessly into your production line, featuring energy-efficient hydraulic units that reduce energy consumption. Made with stainless steel, they ensure durability and hygiene, with a design that supports easy maintenance and cleaning.

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Mixes and Homogenizes Chocolate and Confectionery Ingredients

The Double Shaft Batch Mixer HBM from Hamburg Dresdner Maschinenfabriken is tailored for rigorous demands in chocolate, cocoa, and confectionery processing. Its distinctive dual-shaft configuration and frequency-controlled main drives ensure intensive mixing and effective homogenization, essential for processing chocolate bars, cocoa powder, nut butters, and grain mixes. Operated in batch mode, the HBM mixer manages up to 6,000 kg/h, with precise control over discharge speeds via a frequency drive discharge screw, reducing product residues to a minimum.

This mixer effortlessly integrates into food production lines, maintaining excellent emptying capabilities and ensuring the release of bound fats. The system supports chocolate manufacturers in achieving consistent product quality. Built to industry standards, it offers configurations in stainless steel to enhance durability and sanitation. Plus, with minimal cycle times ranging from 15 to 20 minutes per batch, it ensures productivity without compromising quality. Maintenance is simplified, supporting CIP systems, thus promoting operational efficiency and reducing downtime.

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Grinds Sugar into Consistent Icing Powder

The Bauermeister UCOM Sugar Grinding Mills are engineered for precision and efficiency in food processing. These mills feature explosion-resistant construction compliant with Atex 2014/34/EU regulations, ensuring safety in sugar processing facilities. They are specifically designed to produce icing sugar with fineness up to 90%

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Refines and Conches Chocolate Mass

The Traditional Batch Conche PVS 2000-6000 from Hamburg Dresdner Maschinenfabriken is designed to meet the rigorous demands of artisan and industrial chocolate production. It refines chocolate mass through an intricate conching process that enhances texture and flavor. Ideal for applications including chocolate bars, cocoa powder, and nut butter, this equipment supports small-batch to high-volume operations. Featuring a robust construction, it integrates seamlessly into existing production lines with batch processing capabilities. Energy efficiency is optimized through its advanced motor control, reducing operational costs by up to 15%. Available in corrosion-resistant materials for long-term durability, it meets industry standards for food safety and hygiene. The equipment offers an intuitive interface for easy operation and maintenance, ensuring minimal downtime and consistent product quality. Customization options are available to fit specific production needs, supported by expert engineering teams.

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Sterilizes and Alkalizes Cocoa Products

The Cocoa Sterilizing and Alkalizing Plant HBM V from Hamburg Dresdner Maschinenfabriken is an integrated solution designed for cocoa processors and chocolate manufacturers. This versatile equipment features a vacuum mixer system for effective sterilization and alkalization of cocoa liquor, cake, and nibs, enhancing product quality and hygiene. Available in customizable one- and two-shaft versions, it utilizes a fully jacketed mixer trough heated with steam or water up to 160°C. Capable of handling batch volumes between 500 to 6000 liters, it offers precise dosing facilitated by load cells and diverse mixing blades suited to various applications. Its closed, hygienic design is constructed from mild or stainless steel, powered by robust gear motors ranging from 22 to 120 kW. The PLC-controlled system enables seamless integration with existing setups and features a touch panel for easy process management, including recipe-based treatment programs customizable to specific customer requirements. With options for variable material constructions and advanced vacuum systems, it ensures efficient operation with quick product drying and sample taking capabilities.

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Roasts and Pre-treats Cocoa Beans and Nuts

The Continuous Cocoa Bean Roaster FRV from Hamburg Dresdner Maschinenfabriken is engineered to streamline the roasting of cocoa beans, nuts, and similar products. With its modular design offering up to four roasting zones, this equipment ensures precise control over temperature, which is vital for developing the desired flavor profiles. Designed for chocolate manufacturers and nut processing industries, it operates continuously, efficiently pre-treating and roasting for end-products like cocoa liquor and roasted nuts. Its capabilities include handling up to 4800 kg/h, with flexibility in roasting temperatures, and incorporating optional cooling zones to maintain product integrity. The FRV’s automatic temperature control and minimal mechanical movement guarantee uniform roasting while reducing maintenance needs and fire risks. Optional features, such as a debacterizing reactor, enhance product safety by achieving low total plate counts. Available in various industrial sizes, this roaster is adaptable and integrates seamlessly into your production line, offering scalability and customizable options to suit diverse processing requirements.

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