Tailor made labeling solutions for ampoules, vials and bottles

The labeling machines of Rota meet all requirements of the pharmaceutical industry in an optimal manner. You need properly attached and error-free labels to market your drugs. Rota machines are ideal for integration of any kind of control and printing features from various manufacturers, with top precision at high speeds.

Flexible solutions at in-feed and out-feed of the labeller allow its integration into packaging lines from other manufacturers, as well. Upright transport of all containers, whether of glass or plastic, guarantees a high precision application of labels. Rota labeling machines for ampoules, vials and bottles can label up to 24.000 containers per hour.

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Customisable Ampoule filling machine with the highest filling accuracy

Rota’s filling machines allow the filling from small scale batches to mass production with optimal performance range. Filling can be done for the ampoules and vials that are from 0.2 ml to 30 ml and can afford up to 24.000 per hour.

Ampoules are the perfect containers to store parenteral fluids and their filling demands rigidly controlled sterile conditions. Rota’s own rotary pumps guarantee high filling accuracy in continuous operation without re-adjustment. This Ampoule filling machine comes with an easy to handle approach when looking to clean and sterilise the filling system, whether manually or with automatic CIP/SIP systems.

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Processes Non-Starch Gummies and Jellies

The 400R-NS from Tanis is a fully-automatic polycarbonate moulding line tailored for non-starch gummy and jelly production. It eliminates contamination risks with its innovative use of cleanable plastic moulds, first developed for significant capacity by Tanis. Operating continuously, it processes up to 150,000 pieces per hour using an efficient depositing and demoulding system. Ideal for confectionery, nutraceuticals, and cannabis candy industries, it produces diverse end-products like fruit-flavored gummies, vitamin-infused gummies, and CBD gummies with precision. Minimal operator intervention is required due to its recipe-driven automation, making it easy to integrate into existing production lines while ensuring high-speed, contamination-free output.

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The Tanis OTC non-starch production lines are precision-engineered to suit the demand for gums and jellies enriched with active ingredients. Starchless machinery facilitates cleaner ingredient profiles, aligning with the trend towards more natural and transparent product labeling in the confectionery industry. Moreover, it guarantees no cross-contamination, ensuring the purity of the final products and enhancing overall efficiency in gums and jellies production.

But what exactly does the process of raw materials to final candy product look like?

The kitchen

The first step of raw material to the final product is making premix. Premix usually consists of sugar, glucose, water and gelatine or pectin. It is made by first weighing the ingredients, adding them into the vessel and then mixing them. When this is done, the premix will be pumped or transported by vacuum to the next stage of the process; cooking.

Cooking premix is step two of the process to make a gummy. During the cooking the premix is pumped through a stainless steel heat exchanger. The premix will turn into a clear solution.

Next up is blending; adding additives such as colour and flavor to the cooked mass. This is also the step where you can add active substances like CBD to the candy. The weighing, cooking and blending machines form ‘the kitchen’. OTC Candy is a specialist when it comes to accurately measuring active ingredients such as CBD in candy as well as masking odors and flavors. This is important to understand when you are orientating yourself on buying CBD gummy manufacturing equipment.

Moulding and Demoulding

After the raw materials have gone through the first phase of the candy manufacturing equipment and have formed a final candy mass, the moulding can start. During step four, the depositor can turn the candy mass into all sorts of fun and fancy shapes. After conditioning of the product, OTC Candy is also able to supply an automatic demoulding system. This makes the labor intensive work of manual demoulding unnecessary.

Conditioning

Conditioning rooms contain air handlers which have several functions: filtering, cooling, heating, blowing and air compression. This delivers an airflow across the room that causes the gummies to dry and form to your final conditioned product.

Finishing

Last but not least; the finishing of the gummies. After conditioning the candy in the conditioning room and demoulding of the candy, the candy will get its final touch with the De-Oiler and optionally the Sugar Sander. The De-Oiling drum will automatically remove any excess oil of the gummies while the Sugar Sander is a fully automatic system for continuously controlled sugar coating of soft boiled gummies.

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Phase 1 Moulding

• The starchless Tanis depositing system with flexible silicone moulds as a stand-alone option or with hygienic polycarbonate moulds when your business grows.
• The closed pump design and heated contact surfaces significantly reduces the risk of pre-gelling.
• Programmable recipes & depositing parameters for highly accurate piece weights.
• Hopper and pump design are not impacted by static pressu§re ensuring equal piece weights.
• Semi-automatic indexing of moulds.

Phase 2: Demoulding

The automated demoulding system allows for fast and efficient removal of the gummies from the moulds using sanitary compressed air.

• Simple two-person operation Automated indexing of moulds through the system
• Ergonomic design which relieves operators of strains related to more manual demoulding operations
• Hygienic demoulding without physically touching the gummies

 Phase 3: Kitchen

• Optimized pre-blending vessel to ensure a homogenous gummy mass.
• Continuous cooking process, with excellent temperature control.
• Integrated vacumizer to remove air bubbles, flash off moisture and quickly reduce temperature.
• ABS (Additive Blending System) ensures accurate weighing of the gummy mass before colour, flavour, acid and actives are added. High sheer mixer to create a homogeneous mass within minutes.
• Easy to clean.

Phase 4: Conditioning

• Tanis conditioning rooms control temperature, airflow and humidity and eliminating external environmental influences.
• Shortens the time that it takes for the product to solidify in the moulds.
• Parameters within the conditioning rooms fully controllable & adjustable, guarantees reproducibility of your product.
• Available for 140 up to 840 moulding trays, depending on your specific needs & recipes requirements.

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Every step requires the right processing solution

It all starts in the kitchen, where you need sugar, glucose, water, and gelatin or pectin blend to form the premix. Every ingredient must be meticulously measured and mixed, setting the stage for what’s to come. Then you have to cook the mixture, heat it, and pump it through a stainless steel heat exchanger to achieve a clear solution.

But the magic doesn’t stop there. In the blending phase, you can add bursts of color and flavor with food colorants and flavorings.  Depending on the exact type of gummy you want to make, you can add active ingredients, like CBD to the mixture. But look out for the unwanted tastes that can come from active ingredients. Luckily Tanis has the right expertise to help you craft the perfect recipe for your gummies.

Next, you can shape the candy mass by molding and later demolding it. You don’t have to do that by hand but opt for automated solutions like the Tanis 400S Modular System. It is an ideal solution for producing premium gummies while gradually scaling up, which means when your business grows organically, so can your production lines.

As a next step, you can transfer the candies to a conditioning room, where air handlers perform filtering, cooling, heating, blowing, and air compression, facilitating the drying and final conditioning of the gummies.

Finally, use a de-oiler to remove excess oil, while if needed, the sugar sander delicately coats the gummies in sweetness, ensuring even coating on each of the gummies.

Not only molding and demolding but all the other steps described can be easily operated with the Tanis 400S solution. It is designed to maintain active ingredient efficacy and prevent cross-contamination. Whether you’re a startup or a veteran producer, the scalable approach from Tanis ensures growth at your own pace.

Ready to get cracking?

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Put your emphasis on meeting the market regulations

CBD, short for cannabidiol, is a compound in cannabis but unlike some other parts of the plant, it doesn’t make you feel “high”. You can find it in oils, lotions, vape liquids, and increasingly more in edibles, known for promoting relaxation and calmness.

Edibles include cookies, chocolates, toffees, fondants, and candies. The latter is a standout product since they are easy to consume, attractive, and have consistent dosing per piece. Therefore you need to have the right equipment to guarantee that your candies are dosed precisely and meet the pharmaceutical standards.

Thankfully Tanis has committed to doing just that, offering a clean production process without cross-contamination. Their Innovation Centre provides expertise and facilities for recipe development, while the Pilot Plant allows for testing process designs. And that for both over-the-counter (OTC) market or other sectors.

Like any candy, CBD candies come in a wide range of shapes, flavors, and colors. With the equipment from Tanis, you can make full-spectrum or isolated CBD candies, providing flexibility to meet various preferences and regulatory requirements. With isolated CBD candies, you can enjoy the benefits of CBD without the presence of excess THC in your system.

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Use customized production lines for the best result

To produce cannabis candy, you have to make sure the kitchen meets stringent quality standards and local regulations. The emphasis is understandably on the recipe, where you need to balance active ingredients, flavor, texture, and consistency while meeting regulatory requirements. Here the Tanis Innovation Center steps in to give you a hand to create a recipe tailored to your needs and compliance standards.

Based on your recipe the production lines must be customized to ensure efficient manufacturing. You should consider the need for space, power, and water supply when setting up the plant.

Fortunately, Tanis OTC Candy Equipment has taken all that into account. Starting from the varying sizes of the equipment to production capacity, ensuring integration into your facility.

Upon completion, our Tanis installs and tests the equipment at your location. They’ll remain on site until everything functions flawlessly, providing training for your staff to ensure smooth operations.

Equipped with a tested recipe and custom-made equipment, you’re ready to produce cannabis candy. Should challenges arise or queries surface, Tanis’ team is here to help you out!

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Produce CBD gummy formulations safely with a modular system

The complete line from Tanis comprises a range of specialized equipment designed to work seamlessly together, maximizing production output for the start-up production of CBD gummies. CBD gummy production begins with the OTC 400S NS Kitchen, which features a pre-blending vessel for the homogeneous mixing of ingredients and a continuous cooking system with temperature control for precise cooking without burning the blended ingredients. The system also has an integrated vacuumizer to remove air bubbles and excess moisture during cooking.

The Additive Blending System (ABS) accurately weighs the gummy mass before incorporating pre-weighed additives. The mixing system ensures a thorough and even blend for the perfect gummy formula. After cooking, the mixture goes to the OTC 400S NS depositor, which features heated contact surfaces to prevent pre-gelling of the product and is equipped with a closed jacketed pump housing for accurate dosing of the moulds provided. Each mould is made of hygienic and rigid polycarbonate or silicon material.

The loaded moulds are then stored in the OTC 400S NS Conditioner, which features integrated air handling units with a desiccant dryer capable of uniformly distributing airflow between trays within an environmentally controlled closed system to dry the gummies quickly. As soon as the gummies are dried and ready, they are loaded into the OTC 400S NS Demoulder, which features an automated system for removing CBD gummies from the trays without any physical contact from the operator using sanitary compressed air.

All pieces of equipment have hygienic designs suitable for handling high-value products like CBD gummies and are also designed to match the capacity of the next equipment, which allows easy adjustments to the settings of the operation.

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Develop nutraceutical gummy formulations safely with a modular system

The complete production line from Tanis involves several pieces of equipment designed to function together to maximize laboratory-scale production output for nutraceutical gummies. Gummy production begins with the OTC 400S NS Kitchen, which features a pre-blending vessel for the homogeneous mixing of ingredients and a continuous cooking system with temperature control for precise cooking without burning the blended ingredients. The system also has an integrated vacuumizer to remove air bubbles and excess moisture during cooking.

The Additive Blending System (ABS) accurately weighs the gummy mass before incorporating pre-weighed additives. The mixing system ensures a thorough and even blend for the perfect gummy formula. After cooking, the mixture goes to the OTC 400S NS depositor, which features heated contact surfaces to prevent pre-gelling of the product and is equipped with a closed jacketed pump housing for accurate dosing of the moulds provided. Each mould is made of hygienic and rigid polycarbonate or silicon material.

The loaded moulds are then stored in the OTC 400S NS Conditioner, which features integrated air handling units with a desiccant dryer capable of uniformly distributing airflow between trays within an environmentally controlled closed system to dry the gummies quickly. As soon as the gummies are dried and ready, they are loaded into the OTC 400S NS Demoulder, which features an automated system for removing CBD gummies from the trays without any physical contact from the operator using sanitary compressed air.

All pieces of equipment have hygienic designs suitable for handling high-value products like CBD gummies and are also designed to match the capacity of the next equipment, which allows easy adjustments to the settings of the operation.

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