Generates and Distributes Ultra-Pure Water and Steam

Syntegon’s Pure Media Systems, featuring the Pharmatec MWFI System, revolutionize the generation and distribution of ultra-pure water and steam for pharmaceutical and biopharmaceutical industries. Designed with modularity and skidded drop-in installation, these systems employ advanced processes such as ultrafiltration and reverse osmosis to ensure high purity levels, effectively supporting applications in liquid formulations, tablets, capsules, and sterile solutions like saline and paracetamol. The systems facilitate continuous operation, integrating seamlessly with existing production lines through PLC automation, while maintaining superior energy efficiency with significant reductions in operational costs. Constructed with durable stainless steel, these systems are compliant with GMP standards, offering reliable sanitary performance. Maintenance is streamlined through easy-access designs, and optional ozone sanitation enhances microbial protection. Custom engineering support allows adaptation to specific process requirements, ensuring optimal performance across diverse pharmaceutical and biotechnology applications.

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Automates Product Handling and Packaging Processes

The Syntegon Robotic Pick and Place Platform (RPP) offers a game-changing solution for diverse industries seeking to advance their packaging operations. This modular platform excels in automating product handling and placement with precision and efficiency.

Using integrated delta robots, the RPP system provides seamless product loading into trays or cartons, capable of achieving up to 140 picks per minute per robot, optimizing high-speed environments. Its design supports applications across pharmaceuticals, bakery products, confectionery, dairy, and more, enhancing operations from ampoules to chocolate bars.

With its compact footprint, the RPP is PLC-controlled, supporting remote monitoring and smart interface integration for scalable capacity adjustments. Its construction in stainless steel offers superior hygienic operations and compliance with rigorous industry standards, including IP65 protection for wash-down scenarios. The platform’s vision-guided inspection technologies ensure tight quality control, identifying and removing any defective products in the process.

Syntegon’s RPP system includes quick-change end-of-arm tooling for format flexibility, supporting gentle and safe product handling while reducing contamination risks. It simplifies cleaning with its open-channel, self-draining design, paired with optional CIP systems. Custom configurations and engineering support are available to tailor the platform to your specific production demands, ensuring streamlined integration into existing production lines.

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Packs, Seals, and Wraps Varied Products Efficiently

The Pack 102, Pack 403, and Sigpack HML from Syntegon are versatile horizontal flow wrappers that revolutionize packaging across multiple industries. These machines efficiently pack, seal, and wrap products like chocolate, croissants, detergent pods, and blister packs through seamless integration into your production line. With an automatic, high-speed operation capable of processing both entry-level and complex applications, these systems handle a diverse range of materials including solids, powders, and frozen goods.

The flow wrappers incorporate a horizontal form-fill-seal process, ensuring tight, reliable seals through heat, cold, or ultrasonic technologies. Syntegon’s equipment boasts throughput capacities from startup-friendly speeds to high-output levels of up to 1,500 packages per minute. They facilitate eco-friendly transitions with options for recyclable mono-materials and paper-based solutions.

Designed for easy integration, they offer synchronized system operations with a uniform control platform for enhanced product flow. Syntegon provides customization and engineering support, allowing tailored solutions to meet specific packaging requirements, ensuring optimal operational efficiency, and supporting your production goals. These wrappers meet stringent hygiene standards, with easy-to-clean components, making them suitable for food and pharmaceutical production environments.

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Automates Case Packing for Varied Product Formats

The Elematic series from Syntegon offers versatile case packers engineered for the pharmaceutical and food industries. Capable of handling a broad spectrum of product formats—from ampoules and syringes to snacks and confectionery—these machines provide seamless automation and integration into existing lines. With wraparound, sideload, and topload options, the Elematic case packers accommodate continuous and high-speed operations, ensuring both flexibility and efficiency. Their PLC-controlled systems and optional automated format changeovers optimize throughput while reducing downtime. The machines are designed to work with various packaging materials, including recycled and alternative fibers, meeting sustainability goals. Compliance with industry standards ensures these packers are suitable for stringent operational environments. Maintenance is straightforward, aided by ergonomic design and toolless changeovers, keeping operations smooth and scalable.

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Seals and Secures Diverse Product Packaging

The CBS-D-750 series and Doboy range from Syntegon represent versatile bag sealing solutions tailored for medical, food, and non-food industries. These machines excel with their reliable sealing capabilities, addressing critical packaging demands for end-products like sterile syringes and packaged meals. They employ continuous and manual sealing processes, achieving up to 30 meters per minute throughput, and handle diverse packaging forms such as pouches and cartons.

A PLC-controlled system enables seamless integration into automation lines, with models accommodating varying operation speeds and product sizes. The designs prioritize energy efficiency and ease of maintenance, with options like pinch-top and glue sealing, catering to specific material needs. Built with robust materials, these machines maintain high performance across a spectrum of applications, ensuring compliance with relevant industry standards, including GMP requirements for pharmaceutical products. Custom engineering support and flexible configurations are available to meet unique production challenges.

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Forms, Loads, and Closes Cartons Efficiently

The Kliklok ACE from Syntegon is an integrated cartoning system designed to meet the demands of high-speed, flexible packaging across a variety of industries. Distinguished by its ability to perform forming, loading, and closing in one seamless sequence, it enhances productivity while minimizing downtime. With its advanced automation, the Kliklok ACE accommodates a broad spectrum of products from pharmaceuticals to frozen foods, including blister packs, protein bars, and chocolate chip cookies. The system features high-capacity throughput, capable of handling continuous operations at varying speeds. Syntegon’s cartoning equipment offers compatibility with both solid and packaged products, ensuring precise alignment and gentle handling. The PLC-controlled interface enables straightforward integration into existing lines and provides remote-monitoring capabilities for enhanced oversight. Constructed with durable materials, the Kliklok ACE is designed for easy maintenance and delivers energy efficiency, reducing operational costs while maintaining performance. Compliance with industry standards ensures reliable operation for pharmaceutical and food production environments. Moreover, customization options are available to tailor the system to specific production needs.

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Mixes and Homogenizes High-Viscosity Liquids and Slurries

The VacuumMaster from Daniatech is a high-shear vacuum mixer designed to tackle the challenges of processing liquids and slurries with medium to high viscosities. Equipped with a powerful bottom-mounted high-shear mixer and a top agitator, it ensures efficient homogenization and air removal. Ideal for industries ranging from dairy and food to personal care and biotech, its versatile functions are tailored for both batch and in-line production needs, with products such as yogurt, syrups, and enzyme solutions. The VacuumMaster employs an effective vacuum dosing of powders directly below liquid level, creating a controlled vortex for rapid dispersion and air separation. With variable processing capacities based on options up to 2000 cP viscosity, and automated features like PLC controls, it seamlessly integrates into your production line while optimizing energy use. Built from stainless steel, it offers material durability and meets strict EHEDG standards, ensuring compliance. Furthermore, its CIP system promotes ease of cleaning and minimal maintenance, while the modular design allows for extensive customization to match specific production requirements.

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Transports and Separates Powders and Granules Efficiently

The Dilute-Phase Conveying System from Daniatech offers an efficient solution for transporting powders and granules across various industries such as dairy, food, and personal care. Utilizing both vacuum and pressure conveying technologies, this system ensures continuous, high-speed operation while maintaining product quality. The vacuum mechanism operates under atmospheric pressure, minimizing product heat exposure and enhancing cleanliness, making it suitable for ATEX-regulated environments. In contrast, the pressure system excels at longer distances, providing higher capacities with options for cooling and dehumidification. Designed for applications like conveying and separation, the system efficiently manages materials like xanthan gum solutions and cornflour slurries, with transport velocities between 20-30 m/s. Available with stainless steel construction for enhanced corrosion resistance, it integrates seamlessly into your processing line while offering ease of maintenance with features like CIP systems and airlock hopper configurations. Additionally, Daniatech supports customization tailored to your production needs, alongside engineering support for optimal integration.

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Mixes and Homogenizes Powders and Liquids

The InjectMaster from Daniatech is an innovative high-shear inline mixer designed to enhance mixing efficiency across various industries, including dairy, food and beverage, and biotechnology. Featuring a unique rotor-stator mechanism, the InjectMaster utilizes a specially designed injector to create strong suction for precise powder blending. It effortlessly handles mixing, homogenization, and pumping processes, ensuring consistent product quality for applications such as yogurt, ice cream base, and protein supplements.

With models like the InjectMaster 40-160 and 50-160, the equipment provides capacities of up to 60 kg/min powder intake and 40 m³/h flow rate, accommodating diverse production scales. Its manual butterfly valve ensures precise control over powder dosage, while ergonomic design optimizes operator efficiency. The mixer integrates seamlessly into existing production lines with options for powder automation, control cabinets with frequency inverters, and various fittings to suit specific manufacturing needs.

Built for energy efficiency, the InjectMaster minimizes operational costs with low service requirements, and its EHEDG-compliant design ensures hygienic operation, essential for industries like dairy and personal care. Optional features like double mechanical shaft seals and ATEX compliance cater to specialized production environments, offering flexibility and reliability for extensive customization and engineering support.

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