Dispense powders and crystals with high precision in automated sample workflows

The Sample Powder Dispenser (SPD) from Vanwyk is a compact dispensing system designed for accurate dosing of powders and crystalline materials in laboratory and small-scale production environments. The system enables automated, weight-based dispensing with high precision, supporting consistent formulation results.

The unit operates using a silo-based system, where ingredients are stored in dedicated containers and automatically positioned for dosing through a pick-and-place mechanism. Material is dispensed onto a high-precision scale, allowing accurate control of small quantities, even for challenging powder properties.

The system can be used as a standalone unit or integrated into the High-Capacity Sample Dispenser (HCSD), using the same transport system for synchronized liquid and powder dosing. This enables combined formulations within one automated workflow.

The enclosed design ensures safe operation and prevents contamination, while nitrogen-based storage options support product stability. The modular setup allows expansion in the number of silos and adapts to changing formulation requirements.

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Scale sample production with modular high-capacity dispensing and automated handling

The High-Capacity Sample Dispenser (HCSD) from Vanwyk is designed for automated compounding of liquid samples ranging from 20 grams up to 3.5 kg. The system enables high-throughput sample production while maintaining milligram-level dosing precision and full traceability.

The modular system can be configured with up to six dispensing modules, each handling up to 400 components, allowing a total of up to 2400 ingredients within one installation. Ingredients are dispensed through capillary nozzle valves, enabling highly accurate dosing for complex formulations.

An integrated transport system moves sample containers through the dispensing stations and acts as both input and output buffer. This setup allows unattended operation, including overnight production, significantly increasing laboratory productivity.

The system supports both liquid and optional powder dosing, making it suitable for a wide range of formulations. Barcode identification ensures full traceability of materials and batches, while enclosed operation and nitrogen pressurized storage support safe and contamination-free processing.

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Automate precise small-batch compounding with integrated storage and milligram dosing

The Universal Compact Sampler (UCS) from Vanwyk is designed for automated preparation of liquid samples in the range of 20 grams up to 1.5 kg. The system combines ingredient storage, dosing, and sample handling in one compact unit, enabling fast and reproducible formulation in laboratory environments.

Ingredients are stored in integrated containers under controlled conditions and dispensed through capillary nozzles, allowing dosing with milligram-level accuracy. The system can handle up to 150 components per module and can be expanded with additional modules depending on the number of ingredients required.

A buffered handling system allows multiple sample containers to be processed with minimal operator intervention, supporting semi- or fully unattended operation. Barcode identification ensures full traceability of orders, components, and lot numbers throughout the compounding process.

The enclosed system design ensures safe operation, preventing exposure and stopping automatically when opened. Additional features such as nitrogen pressurized storage and drip management support product stability and clean processing.

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Accelerate formulation with simultaneous volumetric dispensing of multiple ingredients

The Vanwyk MAX is a high-speed dispensing system designed for laboratory-scale formulation of flavours and fragrances. The system uses volumetric dispensing to dose multiple ingredients simultaneously, significantly reducing batch preparation time compared to sequential dosing methods.

Ingredients are stored in dedicated tanks and dispensed through dual dispensing heads, each connected to a large number of components. By dosing ingredients in parallel, the system enables rapid preparation of formulations, with batch time determined by the largest component in the recipe.

For applications requiring higher precision, the system can switch to gravimetric mode, allowing controlled sequential dosing based on weight. An integrated scale supports calibration and ensures accurate dosing for small quantities.

The system supports dosing from approximately 0.2 grams with tight tolerances, making it suitable for laboratory-scale development and sampling. Its compact footprint allows installation in laboratory environments, while modular configurations enable scaling by linking multiple units.

The system is designed for ease of use and low maintenance, with automatic calibration and construction materials that minimize contamination and product loss. Integration with central control software enables synchronization with other compounding and production systems.

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Ensure accurate manual weighing with barcode-controlled dispensing

The Vanwyk Manual Dispense System (MDS) is designed to support controlled manual dosing of ingredients that are not integrated into automated dispensing lines. The system combines a digital scale, industrial PC, and barcode reader to guide operators through each weighing step while ensuring full batch traceability.

Operators are instructed via the interface on the exact quantities to weigh, while barcode scanning verifies order numbers, material codes, and lot information before each addition. This ensures that every manual dosing step is recorded and validated, reducing the risk of human error and ensuring compliance with traceability requirements.

All process data, including weights, timestamps, and lot numbers, are automatically stored in the central Camelot system, enabling full batch documentation and auditability.

The system is available in desktop, industrial, and mobile configurations, allowing flexible integration into different production environments. ATEX-compliant versions are available for operation in hazardous areas, supporting safe handling of sensitive or volatile materials.

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Automate high-accuracy liquid dispensing across multiple ingredients

The Vanwyk Compact Dispense Line is a modular liquid dosing system designed for automated compounding of flavours, fragrances, and other multi-component liquid formulations. The system enables precise dispensing of up to hundreds of raw materials within a single line, supporting both small-dose accuracy and large-batch production.

The dispensing process is based on a linear setup with moving scales and electro-pneumatically controlled valves. A servo-driven actuator adjusts valve opening proportionally, allowing accurate control over flow rates across a wide dosing range. The dual-scale configuration enables high precision for small quantities while maintaining speed for larger volumes.

The system supports dispensing from as little as 2 grams up to batch sizes of approximately 1250 kg, making it suitable for both development and production environments. Barcode identification and self-learning control software ensure traceability and consistent formulation execution.

The enclosed design creates a clean and safe working environment, preventing contamination and minimizing operator exposure. Safety interlocks stop dispensing when access points are opened, while drip trays and controlled transfer systems reduce product loss.

The modular construction allows easy expansion, with options such as automatic container transport, valve heating or cooling, and EX-proof configurations for handling sensitive or hazardous materials.

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Detects Particulate and Cosmetic Defects

The AIM 8000 series from Syntegon represents cutting-edge technology in automated visual inspection systems. These machines specialize in the detection of particulate and cosmetic defects in pharmaceutical products, such as ampoules, vials, syringes, and cartridges. Using high-resolution camera systems and AI-driven image analysis, the AIM 8000 series enhances inspection accuracy while minimizing false rejects.

With its modular design, the AIM 8000 series accommodates a variety of container sizes and formats, ranging from 1 ml to larger capacities, ensuring flexibility in handling different products like insulin vials, vaccines, and biologics in cartridges. The system offers a throughput of up to 600 containers per minute, integrating seamlessly into both continuous and batch production lines.

Designed for efficiency, these machines utilize intelligent pre-spinning functions to homogenize products and eliminate air bubbles, further optimizing the inspection process. The incorporation of PLC control facilitates seamless automation and integration with existing line setups, while maintaining energy efficiency with its optimized motor systems.

Constructed from high-grade stainless steel, the AIM 8000 series ensures durability and resistance to corrosion, meeting stringent GMP and FDA compliance standards essential for pharmaceutical applications. Additionally, it features a built-in re-inspection function and supports Container Closure Integrity (CCI) testing, solidifying its role as a critical component in maintaining product safety and quality.

Engineered for ease of use, the series supports quick changeovers and includes customizable features to meet specific production needs, backed by Syntegon’s engineering support for tailored solutions.

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Forms, Fills, and Seals with Paper Materials

The TPU Forming, Filling, and Sealing Machine from Syntegon offers a transformative approach to sustainable packaging through its innovative use of paper materials. This machine reduces plastic dependency by molding paper into 3D shapes, ideal for various sectors, including food, cosmetics, and electronics. It efficiently processes diverse end-products like chocolate bars, vitamin blister packs, and toothpaste tubes, meeting modern sustainability demands.

With a modular design, the TPU adapts to production needs ranging from small batches to medium-sized runs, ensuring seamless integration into existing production lines. It supports continuous and scalable operations, offering automation through its PLC-controlled systems, which allow for remote monitoring and adjustments.

The machine operates using a precise forming, filling, and sealing process, ensuring optimal product protection with or without barrier layers. The compact and energy-efficient design is engineered to meet environmental and operational objectives, using significantly less plastic than traditional means.

Manufacturers benefit from customization options, such as adaptable forming mechanics to suit specific packaging requirements and engineering support for tailored implementations. The TPU also complies with stringent industry standards, enhancing its appeal for forward-thinking companies aiming to enhance their sustainable packaging initiatives.

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Picks and places buckets into boxes automatically

The Cobot Bucket Box Module from Van Made is an automated packing station that uses a collaborative robot to load buckets, tubs or round containers directly into shipping boxes. The cell is designed around a compact steel frame, with integrated conveyors, a guided product infeed and a cobot picking tool optimized for gripping handled or lidded containers. This makes it suitable for both food and non-food applications where ergonomic manual packing is a bottleneck.

The cobot performs controlled pick-and-place cycles while maintaining safe speeds for operator interaction. Quick-change grippers allow handling of different bucket diameters and weights. The system can include automatic box forming, bottom taping, top sealing and coordinated outfeed, creating a complete packing module with minimal footprint.

Programming via an intuitive interface allows operators to adjust recipes or patterns without robotics expertise. The open-frame design ensures easy cleaning and access for maintenance. With optional safety scanners, the Cobot Bucket Box Module can operate in hybrid environments where workers load products upstream while the cobot manages precise packing.

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