Mixes, Homogenizes, and Disperses Liquids and Powders

The LabMaster 100 VA from Daniatech is a versatile high-shear vacuum mixer engineered for R&D, laboratory, and small-scale production environments. This specialized mixer integrates vacuum technology and high-shear mixing to ensure rapid homogenization, eliminating air entrapment and achieving a uniform product texture for applications in food, beverages, personal care, and biotech industries. With its direct steam and cooling capabilities, it offers precise thermal control, essential for producing stable emulsions, sauces, and creams. Capable of managing viscosities up to 50,000 cP, the LabMaster 100 VA offers a customizable setup with options for alternative fittings and voltage specifications. Its integrated PLC control system enhances automation and process control, ensuring seamless integration into your existing line. Designed according to EHEDG standards, it facilitates easy cleaning and maintenance, ensuring hygienic operations. Additionally, careful engineering allows for customization, including motor types and safety certifications, catering to specific product and process needs.

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Performs High-Shear Mixing and Emulsification

The MixMaster series from Daniatech offers versatile, high-shear mixing solutions for your production line challenges. These mixers employ a rotor-stator principle, efficiently processing applications from dairy to personal care products. Designed for both batch and inline operations, the MixMaster units are adept at handling various viscosities, offering effective homogenization, droplet size-reduction, and emulsification. With capacities ranging from 5 to 30 ms/h and pressure capabilities up to 8 Bar, they maintain consistency in complex mixtures like yogurt smoothies and vegan cheese spreads. Integration is seamless, featuring options like flushed mechanical shaft seals and PLC compatibility for enhanced process control. Constructed with high-quality materials, the MixMaster ensures durability and complies with industry standards, including GMP and FDA, facilitating easy cleaning with CIP systems. Customizable features and engineering support ensure the MixMaster meets your specific production needs.

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Mixes, Homogenizes, and Emulsifies High-Viscosity Products

The ProcessMaster by Daniatech is a high-shear vacuum batch mixer designed for the efficient processing of high-viscosity products in diverse industries, from dairy and food to personal care and biotech. This equipment excels in achieving homogenous mixing through its powerful vacuum system that draws powder below the liquid level, enhancing wetting and dispersion. Its high-shear mixer, combined with a scraper agitator, creates a controlled vortex to eliminate air pockets and ensure uniform product quality.

The ProcessMaster caters to a variety of applications including mixing and emulsification for products like yogurt, almond milk, sauces, and probiotic cultures. With throughput capacities ranging from 300 to 1200 kg/h, it is ideal for both small-scale and large production lines. The unit features an insulated jacket for efficient heating and cooling, with options for direct steam integration for rapid temperature adjustments.

Designed with energy efficiency in mind, the ProcessMaster minimizes operational costs without compromising performance. It is constructed from hygienic materials, adhering to EHEDG standards, and is available with various options to meet specific production requirements, including CIP systems for easy maintenance and cleaning. Customization options allow integration into existing production lines, enhancing flexibility and scalability.

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Processes and Emulsifies Liquids and Slurries

The Ultra MixMaster 32 – 250 from Daniatech is an ultra-high shear mixer engineered to enhance emulsification, homogenisation, and shearing processes within industries such as dairy, food, beverages, and personal care. Operating on the rotor-stator principle, it achieves shear rates up to 120,000 s-1, suitable for both batch and continuous operations. This versatile mixer is ideal for applications ranging from chocolate milk and hummus to shampoo and insulin, facilitating droplet size reduction and slurry shearing. With a flow range of 10-50 m3/h and an outlet pressure of 2.5-7 Bar, it integrates seamlessly into production lines, whether in batch circulation loops or inline setups. The unit includes options for enhanced automation, such as frequency-controlled motors, and offers customization to meet specific process requirements. Constructed to meet rigorous industry standards, it ensures efficient energy consumption and reliable performance over varied operational conditions.

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Fills, Doses, and Positions High-Density Liquids

The LL – CAM Linear Intermittent Motion Filling Machine is engineered by Tecnicam to address precision filling needs across pharmaceutical, cosmetic, and food industries. Specializing in high-density liquids and foams, it ensures accurate dosing and efficient bottle positioning with its format-based scroll system, eliminating nozzle adjustments even for irregular-shaped containers.

Designed for handling an array of products, such as cough syrup, moisturizing creams, and liquid detergents, it processes up to 1000ml bottles with dual-cycle operations. Equipped with a “CIP” (Cleaning-in-Place) system, this machine offers swift maintenance without disassembly, reducing downtime.

Automation is enhanced through mechanical, pneumatic, or gravity-controlled valves, tailoring to various production needs. The high-positioned product tank optimizes dosing for dense products, while dribble-breaking nozzles maintain cleanliness. Suitable for high-speed continuous operations, the machine is machine learning-ready for seamless production line integration. Available configurations meet industry standards for both its structural materials and safety certifications.

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Automatically pack cheese spreads in different brick sizes and shapes with foil

The processed cheese filling and wrapping machine (ARU) from FASA is an automatic machine designed for foiling and packaging of cream cheese and cheese spreads. It wraps the cheese into aluminium foil or laminate with a tear strip applicator that is heat-sealed to maintain product freshness. The packages come in rectangular or square shapes, offering an option of an easy opening system and flexible labelling. The machine is installed with a labelling device that can apply labels on one side, three sides, or no label at all. To meet consumer requirements, the machine provides flexibility to shift between portion weight by adjusting the brick height.

Volumetric dosing and product feeding is done via a double jacket 85l hopper with agitator. Product input temperature is +65 to +75 °C. The machine is designed to pack products in sizes ranging from 15-100 g, in a single fixed size, with a capacity of up to 50 packs/min. The wrapping unit is equipped with a foil centering device with photocell which ensures accurate alignment of the foil over the product, giving a consistent and centered wrapping. A foil cuts collection system gathers the excess foil trimmings generated in the foil cutting process, thus managing waste and preventing contamination. The machine is PLC controlled and has an HMI touch screen panel for user-friendly operation and control.

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Mixing ingredients for cream and batters via emulsification or aeration

The TT Italy Turbo Mixer for cream and liquid batters uses a three-part approach to handling your mixing needs. First, the pre-mixer prepares the necessary ingredients. It includes two separate systems for cream and liquid batter. The cream system has blades that rotate on a horizontal axis, while the batter setup has blades rotating on a vertical axis.

The buffer tank that follows, feeds the Turbo Mixer constantly. It features a stainless-steel body to keep the pre-mixed components safe from sedimentation. The patented technology of the Turbo Mixer consists of a special design of the pins (teeth) that allow better homogeneity and aeration. The mixer emulsifies and aerates the contents with air, producing a suitable specific gravity. The air or gas injection feature in the turbo head allows air to move through.

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Deposit your cake batter accurately through a volumetric piston depositor

The TT Italy Cake Batter and Cream Depositing Machine uses multiple steps for the preparation of baked goods. A denester separates the cups through an air blowing and suction system, then places them either into trays or on the conveyor.
A volumetric piston depositor will dispense the proper amount of batter in the baking cups or trays. The conveyor will ensure the proper spacing and placement of all items in the production process. All items then move through a baking section and then through a cooling section.
The effort continues with a volumetric piston injector that adds fillings, liquids, and other aerated items to the cakes. A depanning machine then moves the cakes to a separate conveyor, where a robot decorator will add toppings.

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