Generates and Distributes Ultra-Pure Water and Steam

Syntegon’s Pure Media Systems, featuring the Pharmatec MWFI System, revolutionize the generation and distribution of ultra-pure water and steam for pharmaceutical and biopharmaceutical industries. Designed with modularity and skidded drop-in installation, these systems employ advanced processes such as ultrafiltration and reverse osmosis to ensure high purity levels, effectively supporting applications in liquid formulations, tablets, capsules, and sterile solutions like saline and paracetamol. The systems facilitate continuous operation, integrating seamlessly with existing production lines through PLC automation, while maintaining superior energy efficiency with significant reductions in operational costs. Constructed with durable stainless steel, these systems are compliant with GMP standards, offering reliable sanitary performance. Maintenance is streamlined through easy-access designs, and optional ozone sanitation enhances microbial protection. Custom engineering support allows adaptation to specific process requirements, ensuring optimal performance across diverse pharmaceutical and biotechnology applications.

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Forms, Fills, and Seals with Paper Materials

The TPU Forming, Filling, and Sealing Machine from Syntegon offers a transformative approach to sustainable packaging through its innovative use of paper materials. This machine reduces plastic dependency by molding paper into 3D shapes, ideal for various sectors, including food, cosmetics, and electronics. It efficiently processes diverse end-products like chocolate bars, vitamin blister packs, and toothpaste tubes, meeting modern sustainability demands.

With a modular design, the TPU adapts to production needs ranging from small batches to medium-sized runs, ensuring seamless integration into existing production lines. It supports continuous and scalable operations, offering automation through its PLC-controlled systems, which allow for remote monitoring and adjustments.

The machine operates using a precise forming, filling, and sealing process, ensuring optimal product protection with or without barrier layers. The compact and energy-efficient design is engineered to meet environmental and operational objectives, using significantly less plastic than traditional means.

Manufacturers benefit from customization options, such as adaptable forming mechanics to suit specific packaging requirements and engineering support for tailored implementations. The TPU also complies with stringent industry standards, enhancing its appeal for forward-thinking companies aiming to enhance their sustainable packaging initiatives.

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Automates Product Handling and Packaging Processes

The Syntegon Robotic Pick and Place Platform (RPP) offers a game-changing solution for diverse industries seeking to advance their packaging operations. This modular platform excels in automating product handling and placement with precision and efficiency.

Using integrated delta robots, the RPP system provides seamless product loading into trays or cartons, capable of achieving up to 140 picks per minute per robot, optimizing high-speed environments. Its design supports applications across pharmaceuticals, bakery products, confectionery, dairy, and more, enhancing operations from ampoules to chocolate bars.

With its compact footprint, the RPP is PLC-controlled, supporting remote monitoring and smart interface integration for scalable capacity adjustments. Its construction in stainless steel offers superior hygienic operations and compliance with rigorous industry standards, including IP65 protection for wash-down scenarios. The platform’s vision-guided inspection technologies ensure tight quality control, identifying and removing any defective products in the process.

Syntegon’s RPP system includes quick-change end-of-arm tooling for format flexibility, supporting gentle and safe product handling while reducing contamination risks. It simplifies cleaning with its open-channel, self-draining design, paired with optional CIP systems. Custom configurations and engineering support are available to tailor the platform to your specific production demands, ensuring streamlined integration into existing production lines.

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Fills, Disinfects, and Seals Food Containers

The Ampack FCL, LFS, and Osgood S-Series from Syntegon are high-speed cup and bottle filling machines meticulously engineered for dairy, baby food, and nutraceutical producers. These machines excel by incorporating a multi-stage processing system that includes filling, disinfection, and sealing, ensuring product integrity and extended shelf life. Designed to accommodate diverse applications, they handle end products such as yogurt, infant nutrition drinks, and ready-made meal trays with precision. Capable of processing up to 60,000 containers per hour, they offer seamless automation with integrated CIP/SIP systems for efficient cleaning. Configurations are available in clean, ultra-clean, and aseptic executions for optimal hygiene standards, and they meet stringent 3-A and GMP compliance certifications. Additionally, the modular design allows for integration into existing production lines, while the flexibility to switch dosing nozzles supports varied product types ranging from liquids to viscous slurries. With engineering support for customization, these machines guarantee reliable performance and adaptability to market demands.

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Seals and Secures Diverse Product Packaging

The CBS-D-750 series and Doboy range from Syntegon represent versatile bag sealing solutions tailored for medical, food, and non-food industries. These machines excel with their reliable sealing capabilities, addressing critical packaging demands for end-products like sterile syringes and packaged meals. They employ continuous and manual sealing processes, achieving up to 30 meters per minute throughput, and handle diverse packaging forms such as pouches and cartons.

A PLC-controlled system enables seamless integration into automation lines, with models accommodating varying operation speeds and product sizes. The designs prioritize energy efficiency and ease of maintenance, with options like pinch-top and glue sealing, catering to specific material needs. Built with robust materials, these machines maintain high performance across a spectrum of applications, ensuring compliance with relevant industry standards, including GMP requirements for pharmaceutical products. Custom engineering support and flexible configurations are available to meet unique production challenges.

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Stacks crates onto pallets using a collaborative robot

The Cobot Crate Palletizing system from Van Made is engineered for automated stacking of plastic crates, E-crates, bread trays and other reusable containers. The solution uses a collaborative robot with a custom end-of-arm tool designed for gripping rigid crates with side openings or reinforced lips.

With integrated pallet detection and optional automatic pallet dispensers, the system picks crates from the conveyor and stacks them in the required pattern. The capacity is typically 6–12 crates/min depending on weight and pattern. The cobot’s controlled force and slower safe-speed limits make it suitable for open production spaces where operators still handle wrapping or label checks nearby.

Its compact footprint allows installation directly behind existing production lines with minimal reconfiguration. Pattern templates can be switched from the control panel to accommodate different crate sizes or stacking formats (interlocked, straight, cross-pattern). Optional sensors verify crate orientation and handle deformed crates without causing line stops.

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Picks and places buckets into boxes automatically

The Cobot Bucket Box Module from Van Made is an automated packing station that uses a collaborative robot to load buckets, tubs or round containers directly into shipping boxes. The cell is designed around a compact steel frame, with integrated conveyors, a guided product infeed and a cobot picking tool optimized for gripping handled or lidded containers. This makes it suitable for both food and non-food applications where ergonomic manual packing is a bottleneck.

The cobot performs controlled pick-and-place cycles while maintaining safe speeds for operator interaction. Quick-change grippers allow handling of different bucket diameters and weights. The system can include automatic box forming, bottom taping, top sealing and coordinated outfeed, creating a complete packing module with minimal footprint.

Programming via an intuitive interface allows operators to adjust recipes or patterns without robotics expertise. The open-frame design ensures easy cleaning and access for maintenance. With optional safety scanners, the Cobot Bucket Box Module can operate in hybrid environments where workers load products upstream while the cobot manages precise packing.

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Mixes and Homogenizes High-Viscosity Liquids and Slurries

The VacuumMaster from Daniatech is a high-shear vacuum mixer designed to tackle the challenges of processing liquids and slurries with medium to high viscosities. Equipped with a powerful bottom-mounted high-shear mixer and a top agitator, it ensures efficient homogenization and air removal. Ideal for industries ranging from dairy and food to personal care and biotech, its versatile functions are tailored for both batch and in-line production needs, with products such as yogurt, syrups, and enzyme solutions. The VacuumMaster employs an effective vacuum dosing of powders directly below liquid level, creating a controlled vortex for rapid dispersion and air separation. With variable processing capacities based on options up to 2000 cP viscosity, and automated features like PLC controls, it seamlessly integrates into your production line while optimizing energy use. Built from stainless steel, it offers material durability and meets strict EHEDG standards, ensuring compliance. Furthermore, its CIP system promotes ease of cleaning and minimal maintenance, while the modular design allows for extensive customization to match specific production requirements.

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