Grinds Sugar into Consistent Icing Powder

The Bauermeister UCOM Sugar Grinding Mills are engineered for precision and efficiency in food processing. These mills feature explosion-resistant construction compliant with Atex 2014/34/EU regulations, ensuring safety in sugar processing facilities. They are specifically designed to produce icing sugar with fineness up to 90%

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Automates Product Handling and Packaging Processes

The Syntegon Robotic Pick and Place Platform (RPP) offers a game-changing solution for diverse industries seeking to advance their packaging operations. This modular platform excels in automating product handling and placement with precision and efficiency.

Using integrated delta robots, the RPP system provides seamless product loading into trays or cartons, capable of achieving up to 140 picks per minute per robot, optimizing high-speed environments. Its design supports applications across pharmaceuticals, bakery products, confectionery, dairy, and more, enhancing operations from ampoules to chocolate bars.

With its compact footprint, the RPP is PLC-controlled, supporting remote monitoring and smart interface integration for scalable capacity adjustments. Its construction in stainless steel offers superior hygienic operations and compliance with rigorous industry standards, including IP65 protection for wash-down scenarios. The platform’s vision-guided inspection technologies ensure tight quality control, identifying and removing any defective products in the process.

Syntegon’s RPP system includes quick-change end-of-arm tooling for format flexibility, supporting gentle and safe product handling while reducing contamination risks. It simplifies cleaning with its open-channel, self-draining design, paired with optional CIP systems. Custom configurations and engineering support are available to tailor the platform to your specific production demands, ensuring streamlined integration into existing production lines.

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Mixes and Homogenizes Powders and Liquids

The InjectMaster from Daniatech is an innovative high-shear inline mixer designed to enhance mixing efficiency across various industries, including dairy, food and beverage, and biotechnology. Featuring a unique rotor-stator mechanism, the InjectMaster utilizes a specially designed injector to create strong suction for precise powder blending. It effortlessly handles mixing, homogenization, and pumping processes, ensuring consistent product quality for applications such as yogurt, ice cream base, and protein supplements.

With models like the InjectMaster 40-160 and 50-160, the equipment provides capacities of up to 60 kg/min powder intake and 40 m³/h flow rate, accommodating diverse production scales. Its manual butterfly valve ensures precise control over powder dosage, while ergonomic design optimizes operator efficiency. The mixer integrates seamlessly into existing production lines with options for powder automation, control cabinets with frequency inverters, and various fittings to suit specific manufacturing needs.

Built for energy efficiency, the InjectMaster minimizes operational costs with low service requirements, and its EHEDG-compliant design ensures hygienic operation, essential for industries like dairy and personal care. Optional features like double mechanical shaft seals and ATEX compliance cater to specialized production environments, offering flexibility and reliability for extensive customization and engineering support.

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Mixes and Homogenizes High-Capacity Liquid and Powder Products

The InlineMaster High-Shear Vacuum Mixer from Daniatech is engineered to provide unmatched efficiency in mixing and homogenizing high-capacity liquid and powder products across a wide range of industries, including dairy, food, and beverages. What sets the InlineMaster apart is its ability to integrate seamlessly into continuous production lines, utilizing a vacuum-assisted method to draw powders below the liquid level, instantly wetting them and generating a controlled vortex. This process ensures a homogeneous, air-free dispersion within seconds. With a throughput of over 40,000 liters per hour and powder intake capacities reaching up to 14,000 kg/h, it is suited for demanding applications such as flavored yogurt, almond milk, and salad dressings. Automation is achieved through a PLC-controlled system that supports remote monitoring, maximizing operational efficiency. The InlineMaster boasts low energy consumption thanks to its high-shear mixing and optimized motor control, delivering energy savings while maintaining high output. Constructed in compliance with EHEDG standards, it features a hygienic design with options for stainless steel construction to ensure durability and resistance to corrosion. Maintenance is kept minimal with an integrated CIP system, and the mixer provides customization options such as additional powder hoppers and tailored motor configurations to meet specific production needs.

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Mixes, Homogenizes, and Emulsifies High-Viscosity Products

The ProcessMaster by Daniatech is a high-shear vacuum batch mixer designed for the efficient processing of high-viscosity products in diverse industries, from dairy and food to personal care and biotech. This equipment excels in achieving homogenous mixing through its powerful vacuum system that draws powder below the liquid level, enhancing wetting and dispersion. Its high-shear mixer, combined with a scraper agitator, creates a controlled vortex to eliminate air pockets and ensure uniform product quality.

The ProcessMaster caters to a variety of applications including mixing and emulsification for products like yogurt, almond milk, sauces, and probiotic cultures. With throughput capacities ranging from 300 to 1200 kg/h, it is ideal for both small-scale and large production lines. The unit features an insulated jacket for efficient heating and cooling, with options for direct steam integration for rapid temperature adjustments.

Designed with energy efficiency in mind, the ProcessMaster minimizes operational costs without compromising performance. It is constructed from hygienic materials, adhering to EHEDG standards, and is available with various options to meet specific production requirements, including CIP systems for easy maintenance and cleaning. Customization options allow integration into existing production lines, enhancing flexibility and scalability.

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Processes and Emulsifies Liquids and Slurries

The Ultra MixMaster 32 – 250 from Daniatech is an ultra-high shear mixer engineered to enhance emulsification, homogenisation, and shearing processes within industries such as dairy, food, beverages, and personal care. Operating on the rotor-stator principle, it achieves shear rates up to 120,000 s-1, suitable for both batch and continuous operations. This versatile mixer is ideal for applications ranging from chocolate milk and hummus to shampoo and insulin, facilitating droplet size reduction and slurry shearing. With a flow range of 10-50 m3/h and an outlet pressure of 2.5-7 Bar, it integrates seamlessly into production lines, whether in batch circulation loops or inline setups. The unit includes options for enhanced automation, such as frequency-controlled motors, and offers customization to meet specific process requirements. Constructed to meet rigorous industry standards, it ensures efficient energy consumption and reliable performance over varied operational conditions.

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Mixes and Homogenizes Powders into Liquids

The BasicMaster from Daniatech is a versatile high-shear manual batch mixer designed to streamline your production process, whether you’re manufacturing dairy, plant-based beverages, or personal care products. It achieves exceptional mixing by manually introducing powders into liquids, creating a controlled vortex for rapid air separation and homogeneous dispersion. This mixer excels in producing infant formula, flavored milk, and vegan cheese, among others, and handles viscosities up to 2000 cP with ease. Depending on configuration, it operates as a batch or in-line mixer, with integration facilitated by options like an MCC panel with frequency inverters. Remarkably, this unit is optimized for energy efficiency, requires minimal maintenance, and supports hygienic design standards in compliance with EHEDG. For adaptable use, the BasicMaster not only reduces energy consumption but also comes with customizable features, such as additional top inlets and load cells, to tailor-fit your processing requirements.

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Gently Conveys Powder and Granules

The Dense-Phase Master from Daniatech is an energy-efficient pneumatic conveying system designed for the gentle transport of powders and granules across industries like dairy, food, and biotech. It uses compressed air to propel materials through pipelines at low velocities, reducing wear and material degradation. This system supports continuous, automated operations and is PLC-controlled for seamless integration into existing lines. Its robust stainless-steel construction meets EHEDG hygienic standards and complies with EN 1935/2004 and PED 2014/68/EU certifications. With customizable configurations, it ensures efficient handling of abrasive materials, offering optional features like air injectors and weighing systems to optimize flow and reduce energy consumption.

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