Toasts and Roasts Cereal and Snack Products

The 2-Zone Industrial Toaster from CEREX AG is engineered for processing cereal and snack products with efficiency and precision. This equipment features a robust design with multi-layer insulation, minimizing heat loss while ensuring consistent toasting across cereals, granola, nuts, and seeds. Equipped with a Tube Sheet Removal System, it significantly reduces cleaning time and downtime. The COF-1076 model handles up to 1,000 kg/h, while the COF-2076 model offers a higher capacity of up to 2,000 kg/h. Both models operate within a temperature range of 230-300°C, using either natural gas or LPG heating, and are constructed from durable stainless steel for enhanced corrosion resistance. The Efficient Particle Removal System ensures product quality by preventing contaminants during processing. Ideal for continuous, high-speed operations in breakfast cereal manufacturing and snack food production, these toasters integrate seamlessly into existing production lines, offering customizable features and engineering support for optimal performance.

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Dries and Cools Granola and Cereal Products

The Granola Dryer CMG 1040 and CMG 2680 from CEREX AG are modular drying systems designed for the precise control of moisture in granola and cereal products. Featuring a unique modular design, these dryers incorporate a conveyor system with customizable widths and perforation types, ensuring optimal drying efficiency. They are ideal for granola clusters, müsli base flakes, and cereal bars, accommodating both continuous and modular operations. With processing capacities available in five standard sizes, they offer scalability for diverse production needs. Automation is enhanced through direct-driven shafts, eliminating belt and chain maintenance, while an integrated wash-down facility ensures hygiene. Stainless steel construction, with options for higher-grade AISI 316, enhances durability and corrosion resistance. The design eliminates horizontal surfaces and exposed bolts in the product zone, promoting cleanliness. CEREX provides engineering support for customization, including contact part polishing and additional spreading and agitating options, ensuring your drying solution meets specific production requirements.

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Dries and Cools Cereal and Snack Products

The Multi-Tier Dryers from CEREX AG are designed for food processing companies seeking reliable drying and cooling solutions for cereals and snacks. These modular dryers offer a compact footprint with conveyor widths ranging from 1000mm to 3200mm, allowing you to efficiently manage high-volume production with minimal space. The system processes a variety of products, including cornflakes, granola clusters, cereal bars, and roasted nuts, by utilizing a combination of drying, cooling, and spreading techniques. It features a fully welded stainless steel construction for hygienic wash-downs, reducing maintenance downtime. The chain drive, insulated panels, and innovative compression hinge design enhance energy efficiency while maintaining airtight integrity. With options like high-pressure washing systems and cooling with chillcoil technology, the dryers integrate seamlessly into continuous operation lines, meeting the rigorous demands of breakfast cereal and snack production.

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Roasts and Cools Nuts, Seeds, and Snack Products

The Modular Nut & Seed Roaster NSR 1040 to 2680 from CEREX AG offers a versatile and efficient solution for food processing companies aiming to produce superior roasted nuts, seeds, and snacks. Its modular design ensures seamless integration into continuous production lines, facilitating automated and high-speed roasting, cooling, and drying processes.

The roaster employs a unique conveyor system with selectable perforation types, ensuring even roasting and consistent quality across various nut and seed types. Featuring a throughput capacity tailored to your needs, from small batches to large-scale operations, it guarantees optimal processing efficiency.

Notably, the system includes integrated modules — Feed End, Air Up, Air Down, Utility Zone, Cooling Zone, and Delivery End — providing full access for cleaning and maintenance while minimizing floor contact to two legs per module. With stainless steel construction and a lubrication-free chain, the equipment adheres to rigorous hygiene standards and includes a wash-down facility for efficient cleaning.

Customizable configurations are available, offering options such as comb/finger spreaders and oscillating rakes. The system’s energy-efficient design and direct-driven shafts further reduce operational costs, making it an ideal choice for manufacturers prioritizing performance and product quality.

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Expands Grains for Breakfast Cereals and Snacks

The Junior-Puffing system from Cerex AG is designed to transform raw grains into a wide range of breakfast cereals and snack products through an efficient puffing process. This system operates continuously with minimal oversight, maintaining high uptime and low maintenance due to its robust construction and self-cleaning preheaters and reactors. The equipment is crafted from food-grade stainless steel, ensuring hygiene and durability, and it supports seamless integration into existing production lines with its preset operational parameters for consistency. Suitable for processing cereals, granola, seeds, nuts, and coated products, it offers configurations capable of handling from 180 to 240 kg/h, ideal for companies in the food processing and grain industries looking to boost product quality while reducing energy consumption and maintenance costs.

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Cooks and Mixes Grains Efficiently

The Rotary Cooker from CEREX AG is engineered to enhance your food processing operations, particularly in the cereal and snack industries. This cooker distinguishes itself with a patented Bichsel system, ensuring uniform steam heating through its unique vessel geometry and steam admission process. The rotary cooker effectively handles continuous cooking, heating, and mixing of grains, making it ideal for producing cornflakes, granola clusters, muesli base flakes, and puffed rice snacks. With a capacity of up to 500 kg/h, it supports high-volume production while maintaining product quality, thanks to its pressure-controlled operation that optimizes cooking phases. Designed with process-optimized vessel geometry and an internal lid structure that prevents dead zones, it ensures consistent results and easy cleaning. Customizable with or without insulation, the cooker also offers low maintenance needs, making it a reliable choice for efficient, high-speed production lines in food processing facilities.

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Screens and Separates Food Granules Effectively

The ScreenersCEREX from CEREX AG is designed to enhance your food processing line with its specialized tumbler screening technology. Employing adjustable three-dimensional agitation, it ensures that particles span across screen decks evenly, reducing abrasion and dust generation while maximizing separation accuracy. Ideal for cereals, granola, nuts, and coated products, it efficiently processes items like cornflakes, puffed rice, and crispy snacks. With options for multiple decks and a semi-automatic operation, this screener integrates seamlessly into continuous production lines. Built with a fully enclosed design to prevent dust emissions and featuring a quick-release locking mechanism for easy deck changes, the ScreenersCEREX minimizes mechanical stress on your facility and offers hassle-free maintenance.

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Toasts and Heats Grains and Cereals

The 1-Zone Toaster COF-338 and COF-1038 from Cerex AG are engineered to meet the demanding needs of food processing industries, such as breakfast cereal and snack food production. Designed with the latest advancements, these toasters incorporate a new multi-layer insulation system, enhancing thermal efficiency by reducing heat loss and maintaining optimal temperatures between 230-300°C. With heating options including electrical, natural gas, or LPG, they offer flexibility in operations to suit your plant’s energy needs.

The innovative Tube Sheet Removal System allows for easy external access, simplifying cleaning processes and minimizing downtime. This feature supports continuous high-speed operations, a vital requirement for processing up to 500 kg/h as required by high throughput manufacturing.

Constructed from durable stainless steel, the 1-Zone Toaster also integrates an efficient Particle Removal System (PRS), ensuring product purity and quality. Its design makes it ideal for producing a wide range of products, including cornflakes, granola clusters, and coated nuts. The COF-338 and COF-1038 models are perfect for food processing companies seeking a reliable and efficient solution in grain and cereal toasting operations.

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Applies Uniform Coating to Cereal and Snack Products

The Coating Drum from CEREX AG is engineered to enhance your cereal and snack production line with a focus on precision and efficiency. Featuring a diameter of 1200 mm, it allows for flexible coating of various products, including cornflakes, chocolate-coated nuts, and granola clusters. The drum is insulated to prevent heat loss, eliminating the need for additional drum heating. Its design focuses on minimal abrasion and uniform slurry application via specially designed adaptable spraying nozzles, supporting easy integration into continuous operations. The heated blocks with internal piping and individually controlled nozzle diameters enable precise control over slurry application. Constructed with modular components, this drum ensures quick maintenance and cleaning, making it ideal for operations in food processing environments.

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