Processes Cocoa and Nut Pastes Continuously

The Spindle Mill HKM from Hamburg Dresdner Maschinenfabriken is engineered for the precise fine and super fine grinding of cocoa liquor, nuts, and tahina. This continuous working mill optimizes production lines with its innovative design, combining pressure, friction, and shear forces. Designed for cocoa processors and nut paste producers, it efficiently handles products like almond butter, chocolate, and hummus. It features throughput levels of up to 2000 kg/h, driven by an advanced PLC-controlled system for seamless integration into your operations. The wear-resistant stainless steel construction, reversible grinding pot, and automatic temperature control enhance both durability and product consistency. The HKM conforms with EU machinery guidelines, ensuring compliance while providing energy efficiency with reduced cooling and warm water consumption. For added flexibility, it integrates easily with complementary equipment such as the Beater Blade Mill SMM. Enjoy the advantage of Hamburg Dresdner’s robust engineering support for all customization needs.

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Grinds High-Fat Cocoa and Nuts Efficiently

The Bauermeister Beater Blade Mill SMM is engineered for high-speed grinding of high-fat content products like cocoa nibs and hazelnuts. Its unique beater blades break down material to precise particle sizes, ensuring a pumpable mass ideal for cocoa liquor, chocolate paste, and nut butter. With a jacketed grinding chamber, maintain consistent temperatures for optimal flow properties while achieving particle sizes between 0.15 and 0.5 mm. The equipment operates continuously, with non-ground particles retained within the system, minimizing wear on downstream refiners. Easily integrate into existing production lines with quick blade and sieve changes, supported by automatic grease lubrication. Ideal for chocolate manufacturers and confectionery producers, this mill supports high-capacity processing while maintaining consistent fineness and quality. Choose stainless steel options for processing durability, and benefit from minimal maintenance due to reversible rotation and easy cleaning procedures.

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Refines and Optimizes Chocolate Production

The Five-Roll Refiners HFR Series from Hamburg Dresdner Maschinenfabriken offers precision refining for chocolate manufacturers seeking to perfect their product’s texture and quality. What sets this equipment apart is its ability to significantly reduce energy consumption by up to 30% per ton, thanks to optimized motor control. The HFR Series operates with automatic roller gap settings and a robust back-pressure system, ensuring consistent particle sizes ranging from 12 to 76 microns. Ideal for producing chocolate bars, truffles, and coatings, it boasts a throughput of up to 1,550 kg/h.

Integrating seamlessly into continuous and high-speed production environments, the Five-Roll Refiners provide real-time performance metrics via the integrated Stripe Detection Cockpit (SDC). Constructed with a hygienic design, including stainless steel components, these machines are engineered for minimal maintenance and easy cleaning. The optional Fineness Measuring Unit enhances monitoring precision, guaranteeing uniformity across batches. Custom configurations, combined with engineering support, enable these refiners to fit various production requirements, positioning them as an essential tool for any chocolate manufacturer focused on efficiency and product excellence.

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Presses and Separates Cocoa Liquor into Butter and Cake

The Cocoa Pressing Plant HHP 14 from Petzholdt-Heidenauer is engineered to streamline high-capacity cocoa processing. This plant is equipped with advanced “Coriolis” Flowmeter Measurement Technology, ensuring consistent cocoa liquor press results. It features a programmable control system that tailors pressing conditions to specific cocoa mass qualities. Operating with capacities up to 2700 kg/h at varying residual butter contents, the HHP 14 is optimal for producing cocoa butter and cake with precision. Its integration in automated processing lines is simplified through high-performance “Radial-Piston” pumps and adaptable filling systems, allowing for seamless scalability. With a connected load of 38 kW and designed to occupy a space of 10800 x 6000 mm, it supports efficient energy utilization while handling intensive production demands. Enhanced monitoring capabilities, such as scale-based butter weight control and electronic ram positioning, ensure reliable performance for chocolate manufacturers and cocoa producers.

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Generates and Distributes Ultra-Pure Water and Steam

Syntegon’s Pure Media Systems, featuring the Pharmatec MWFI System, revolutionize the generation and distribution of ultra-pure water and steam for pharmaceutical and biopharmaceutical industries. Designed with modularity and skidded drop-in installation, these systems employ advanced processes such as ultrafiltration and reverse osmosis to ensure high purity levels, effectively supporting applications in liquid formulations, tablets, capsules, and sterile solutions like saline and paracetamol. The systems facilitate continuous operation, integrating seamlessly with existing production lines through PLC automation, while maintaining superior energy efficiency with significant reductions in operational costs. Constructed with durable stainless steel, these systems are compliant with GMP standards, offering reliable sanitary performance. Maintenance is streamlined through easy-access designs, and optional ozone sanitation enhances microbial protection. Custom engineering support allows adaptation to specific process requirements, ensuring optimal performance across diverse pharmaceutical and biotechnology applications.

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Processes and Coats Pharmaceutical Powders and Pellets

The Syntegon Fluid Bed Processor offers pharmaceutical and nutraceutical manufacturers an indispensable solution for drying, granulating, and coating operations. Utilizing the unique Hüttlin Diskjet air distribution system and bottom spray technology, it provides homogeneous mixing and faster drying, catering to tasks like producing paracetamol tablets and vitamin D capsules. With batch capacities ranging from bench-top R&D sizes up to 1,600 kg, it ensures high throughput and versatility across processes. The processor’s three-component nozzle system enhances spray rates and product yield, supporting integration into continuous production lines with ease. Automated features, such as dynamic filtering and cleaning-in-place (CIP) options, meet stringent GMP standards, aligning with energy-efficient practices that lower operational costs. Available in industrial-grade materials to ensure chemical compatibility, this equipment exemplifies precision, compliance, and adaptability.

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Fills, Seals, and Packs Diverse Products

The VFFS Packaging Machine from Syntegon revolutionizes packaging with its versatile design for both the food and pharmaceutical industries. It excels in filling, sealing, and packing various products such as bread rolls, cornflakes, and espresso pods. Utilizing continuous and high-speed operation, it seamlessly integrates into existing production lines, enhancing efficiency. The machine supports multiple bag styles, including Doy Zip and stick packs, and boasts an easy-to-use HMI for rapid changeovers and minimal downtime. Built with robust servo technology, it ensures energy efficiency and precision, helping manufacturers meet stringent hygiene and industry standards. Custom engineering options and maintenance services are available to match specific operational needs.

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Automates Product Handling and Packaging Processes

The Syntegon Robotic Pick and Place Platform (RPP) offers a game-changing solution for diverse industries seeking to advance their packaging operations. This modular platform excels in automating product handling and placement with precision and efficiency.

Using integrated delta robots, the RPP system provides seamless product loading into trays or cartons, capable of achieving up to 140 picks per minute per robot, optimizing high-speed environments. Its design supports applications across pharmaceuticals, bakery products, confectionery, dairy, and more, enhancing operations from ampoules to chocolate bars.

With its compact footprint, the RPP is PLC-controlled, supporting remote monitoring and smart interface integration for scalable capacity adjustments. Its construction in stainless steel offers superior hygienic operations and compliance with rigorous industry standards, including IP65 protection for wash-down scenarios. The platform’s vision-guided inspection technologies ensure tight quality control, identifying and removing any defective products in the process.

Syntegon’s RPP system includes quick-change end-of-arm tooling for format flexibility, supporting gentle and safe product handling while reducing contamination risks. It simplifies cleaning with its open-channel, self-draining design, paired with optional CIP systems. Custom configurations and engineering support are available to tailor the platform to your specific production demands, ensuring streamlined integration into existing production lines.

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Packs, Seals, and Wraps Varied Products Efficiently

The Pack 102, Pack 403, and Sigpack HML from Syntegon are versatile horizontal flow wrappers that revolutionize packaging across multiple industries. These machines efficiently pack, seal, and wrap products like chocolate, croissants, detergent pods, and blister packs through seamless integration into your production line. With an automatic, high-speed operation capable of processing both entry-level and complex applications, these systems handle a diverse range of materials including solids, powders, and frozen goods.

The flow wrappers incorporate a horizontal form-fill-seal process, ensuring tight, reliable seals through heat, cold, or ultrasonic technologies. Syntegon’s equipment boasts throughput capacities from startup-friendly speeds to high-output levels of up to 1,500 packages per minute. They facilitate eco-friendly transitions with options for recyclable mono-materials and paper-based solutions.

Designed for easy integration, they offer synchronized system operations with a uniform control platform for enhanced product flow. Syntegon provides customization and engineering support, allowing tailored solutions to meet specific packaging requirements, ensuring optimal operational efficiency, and supporting your production goals. These wrappers meet stringent hygiene standards, with easy-to-clean components, making them suitable for food and pharmaceutical production environments.

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Packages Confectionery Products Efficiently

The SVE 1820 MR from Syntegon is a vertical packaging machine designed for food and confectionery manufacturers seeking efficient and flexible packing solutions. Utilizing a twin-tube system, it handles up to 440 pillow bags per minute, maximizing throughput while minimizing floor space. This machine excels at packaging diverse confections like gummies, jellies, and hard candies.

Syntegon’s SVE 1820 MR seamlessly integrates into existing production lines with its advanced automation features and PLC-controlled operations, ensuring consistent packaging quality. It’s compatible with various packaging styles, including reclosable Doy Zip bags, which cater to the growing demand for convenience. The machine supports eco-friendly options like paper-based packaging, reducing environmental impact without sacrificing shelf appeal.

Constructed from durable materials and featuring an intuitive design, the SVE 1820 MR offers easy maintenance and cleaning, enhancing uptime and efficiency. Its flexibility to adapt to different candy types and packaging formats makes it a valuable asset for confectionery businesses aiming to stay competitive in a dynamic market.

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