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Wieloliniowy paletyzator Cobot dla równoległych przepływów produkcyjnych

Aafjes Jildo — Mon, 08 Dec 2025 11:05:42 +0000

When multiple small production lines share the same packing hall, a multi-line cobot palletizer lets you palletize products from several conveyors using a single collaborative robot.

Palletizes products from multiple lines with shared cobot operation

Van Made’s Multi-Line Cobot Palletizer allows one cobot to service two or more parallel production lines. Engineered for factories with limited space and mixed-SKU output, the system uses intelligent line selection, conveyor merging and pattern control to assign pallets to different SKUs efficiently.

The cobot automatically switches between infeed lanes based on product detection, queue priority or recipe scheduling. A custom gripper accommodates cartons, trays or bags depending on application. Optional pallet conveyors feed empty pallets into position, while the cobot places products in alternating stacks, building accurate and stable pallet loads.

The modular frame enables integration with existing conveyors, case packers or baggers. Operators can change pallet patterns and SKU assignments directly from the HMI without robotics knowledge. This configuration reduces capital cost compared to multiple dedicated palletizers and improves operational flexibility.

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Moduł Cobot Bucket Box do automatycznego pakowania pudełek

Aafjes Jildo — Mon, 08 Dec 2025 10:42:05 +0000

When you pack buckets, tubs or handled containers at scale, a cobot-driven module helps you standardise throughput, reduce repetitive labour and handle packaging variations with minimal changeover.

Picks and places buckets into boxes automatically

The Cobot Bucket Box Module from Van Made is an automated packing station that uses a collaborative robot to load buckets, tubs or round containers directly into shipping boxes. The cell is designed around a compact steel frame, with integrated conveyors, a guided product infeed and a cobot picking tool optimized for gripping handled or lidded containers. This makes it suitable for both food and non-food applications where ergonomic manual packing is a bottleneck.

The cobot performs controlled pick-and-place cycles while maintaining safe speeds for operator interaction. Quick-change grippers allow handling of different bucket diameters and weights. The system can include automatic box forming, bottom taping, top sealing and coordinated outfeed, creating a complete packing module with minimal footprint.

Programming via an intuitive interface allows operators to adjust recipes or patterns without robotics expertise. The open-frame design ensures easy cleaning and access for maintenance. With optional safety scanners, the Cobot Bucket Box Module can operate in hybrid environments where workers load products upstream while the cobot manages precise packing.

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Młynek do produkcji cukru pudru i cukru pudru

Aafjes Jildo — Wed, 26 Nov 2025 15:12:42 +0000

If you need icing sugar or finely powdered sugar for creams, glazes or bakery mixes, a sugar mill converts crystal sugar into consistent fine powder.

Grinds crystal sugar into fine powder

The sugar mill from Agriflex is designed to grind granulated sugar into fine powdered sugar used in bakery creams, icings, fillings, batters and confectionery coatings. Using high-speed mechanical impact, the mill generates uniform particle sizes and allows you to adjust fineness by selecting different screens or blade configurations.

Integrated dust containment, stainless-steel construction, and easy-access internals support hygienic operation and fast cleaning between batches. The mill connects upstream to sugar silos or bag emptying stations and downstream to sifters, mixers or storage hoppers.

Producing icing sugar in-house gives you cost control, avoids supply variability, and ensures consistent particle size tailored to your recipes.

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Separator wibracyjny do przesiewania proszków o dużej wydajności

Aafjes Jildo — Wed, 26 Nov 2025 15:04:44 +0000

When you need higher throughput than a mobile sifter can handle, a stationary vibrating separator delivers fast, continuous screening for flour, sugar or premix.

Separates powders by size with continuous vibration

The separator vibrating sifter from Agriflex is a high-capacity screening unit for continuous sieving of powders and granules. Installed inline with pneumatic or mechanical conveying, it performs fine screening to remove contaminants or classify powders before storage or dosing.

Equipped with multi-deck or single-deck configurations, it supports various mesh sizes for different powder specifications. Vibration patterns and deck angles can be fine-tuned to maximise throughput and prevent clogging.

This sifter is commonly used in industrial bakeries, mills and premix factories requiring stable screening at high volumes, improving consistency and protecting downstream systems.

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Przesiewacz wibracyjny na kółkach do przesiewania proszków i przesiewania bezpieczeństwa

Aafjes Jildo — Wed, 26 Nov 2025 14:56:06 +0000

To protect dough quality, powders must be screened for lumps and foreign bodies. A wheeled vibrating sifter gives you flexible placement and hygienic fine screening.

Screens powders and eliminates lumps or contaminants

The wheeled vibrating sifter from Agriflex is a mobile safety-sieving unit used to screen flour, sugar, premix and other powders before they enter the production line. Mounted on wheels, it can be positioned at bag-emptying stations, dosing areas, or inline with pneumatic conveying.

Using vibration and fine mesh screens, it removes foreign bodies, aggregates, packaging fragments and oversized particles that compromise dough texture or damage downstream machinery. Quick-release clamps allow fast screen changes for different ingredients or particle sizes.

The mobile design allows multiple production areas to share one unit, reducing investment and improving hygiene. It integrates easily with Agriflex conveying systems and micro-dosing solutions.

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System chłodzenia i osuszania powietrza dla pomieszczeń ze składnikami

Aafjes Jildo — Wed, 26 Nov 2025 14:48:51 +0000

Humidity and temperature fluctuations can compromise flour performance and cause clumping in powders. A dedicated air cooling and dehumidification system stabilises ingredient rooms to protect product flow.

Controls air temperature and humidity for stable ingredient handling

Agriflex’s air cooling and dehumidification system creates a controlled climate around bulk silos, micro-ingredient stations, or dough preparation rooms. By regulating air humidity and temperature, the system helps maintain powder flowability, prevent condensation, and stop moisture-sensitive ingredients from clumping or absorbing water.

Sensors continuously measure climate conditions and adjust cooling, airflow, and moisture removal to maintain a stable environment. This is essential for bakeries handling powdered sugar, specialty flours, salt blends, or micro-ingredients, where humidity can cause bridging, slower discharge, or hopper buildup.

Installed as a standalone unit or integrated into a central utility room, the system ensures stable dosing accuracy, better hygiene, and reduced downtime caused by sticky or compacted powders.

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System chłodzenia produktu do kontroli temperatury mąki i ciasta

Aafjes Jildo — Wed, 26 Nov 2025 14:38:45 +0000

When flour or dough overheats during storage or mixing, a dedicated cooling system helps you stabilise temperature and maintain predictable dough behaviour across seasons and production shifts.

Cools flour and dough before mixing or processing

The product cooling system from Agriflex lowers the temperature of flour or dough to keep recipes within a defined processing window. Using cooled air, chilled water, or a heat-exchange process integrated with pneumatic conveying, the system can reduce flour temperature before dosing or cool dough directly inside mixing or transport stages.

Temperature control is critical in high-speed bakeries where friction from conveying or intense mixing causes temperature variation. The cooling system integrates upstream with silos and dosing stations, and downstream with mixers or dough fermentation systems. Automated temperature regulation ensures that the setpoint is reached consistently, reducing the need for ice or extra water correction, which can impact dough yield and structure.

By stabilising dough temperature, you improve final product quality, maintain gluten performance, reduce tackiness on lines, and achieve more consistent proofing and baking results.

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Przemysłowy system fermentacji naturalnych płynnych drożdży

Aafjes Jildo — Wed, 26 Nov 2025 14:23:14 +0000

If you want consistent bread quality with reduced commercial yeast, an industrial fermentation system gives you controlled production of natural liquid leaven on an automatic basis.

Produces and conditions natural liquid yeast continuously

The industrial fermentation system from Agriflex is a dedicated unit for producing natural liquid yeast or poolish from various flours, including rye. It combines mechanical and thermal energy supply with precise control of key fermentation parameters sucha as temperature, acidity and cooling, via PLC and operator panel.

The plant manages dissolution, maturation and maintenance phases in jacketed tanks, keeping the starter within a defined window of pH and temperature. This ensures replicable fermentation profiles and stable dough behaviour. High automation reduces the need for skilled labour and separate pre-dough equipment such as baskets or biga retarders.

Using liquid natural yeast from this system typically improves dough extensibility, crumb structure, flavour and shelf life, while enabling partial or full replacement of compressed yeast and some additives. The fermentation system connects upstream to flour silos and water dosing, and downstream to dough mixers or storage tanks for staggered production.

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Punkty dozowania dla wstrzykiwania mąki i składników

Aafjes Jildo — Wed, 26 Nov 2025 14:12:04 +0000

Once your raw materials are stored and weighed, you still need accurate transfer to mixers or kneaders. Dosing points are the controlled interfaces between conveying lines and process equipment.

Delivers weighed ingredients into process equipment

Agriflex dosing points are the terminal nodes where stored and weighed ingredients are introduced into mixers, kneaders or other process equipment. Connected to silos, tanks or micro-dosing systems via pneumatic lines, they manage the final drop-off with valves, filters and optional weighing to ensure only the intended quantity enters the batch.

Depending on the layout, a dosing point can feed one or multiple mixers, with recipe-controlled sequencing and interlocks to prevent cross-contamination. Designs typically incorporate dedusting features and hygienic construction, making them suitable for flour, sugar, powders and minor ingredients.

By centralising raw-material management and linking it to well-designed dosing points, you reduce local bag handling around each mixer and gain full traceability of which batch consumed which lot of raw material.

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Automatyczny mikrodozownik do obsługi składników przepisu

Aafjes Jildo — Mon, 24 Nov 2025 15:23:45 +0000

If you want to remove operators from micro-ingredient weighing while improving traceability and reducing waste, an automatic micro-doser fully automates loading, weighing and conveying.

Automatically weighs and conveys micro-ingredients

Agriflex’s automatic micro-doser is a fully automated station for micro- and midi-ingredients, designed according to customer requirements. Ingredients are loaded into dedicated containers; the system then handles loading, dosing and pneumatic transport to the point of use, integrated with the main plant controls.

High-precision weighing ensures recipe standardisation, while PLC control and connectivity allow you to track each batch and minimise human error. Containers and internal mechanical components are adapted to ingredient characteristics, from free-flowing powders to more cohesive materials. Automatic micro-dosing is especially valuable where frequent changeovers and multiple SKUs make manual handling costly and error-prone.

By automating micro-ingredient handling, you reduce labour, improve hygiene and cut scrap rates often associated with mis-weighed improvers, colourants, fats or functional powders. The system can be combined with flour silos, fermentation systems and cooling units to form a fully integrated dough or batter preparation plant.

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