Transports and Separates Powders and Granules Efficiently

The Dilute-Phase Conveying System from Daniatech offers an efficient solution for transporting powders and granules across various industries such as dairy, food, and personal care. Utilizing both vacuum and pressure conveying technologies, this system ensures continuous, high-speed operation while maintaining product quality. The vacuum mechanism operates under atmospheric pressure, minimizing product heat exposure and enhancing cleanliness, making it suitable for ATEX-regulated environments. In contrast, the pressure system excels at longer distances, providing higher capacities with options for cooling and dehumidification. Designed for applications like conveying and separation, the system efficiently manages materials like xanthan gum solutions and cornflour slurries, with transport velocities between 20-30 m/s. Available with stainless steel construction for enhanced corrosion resistance, it integrates seamlessly into your processing line while offering ease of maintenance with features like CIP systems and airlock hopper configurations. Additionally, Daniatech supports customization tailored to your production needs, alongside engineering support for optimal integration.

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Mixes and Homogenizes Powders and Liquids

The InjectMaster from Daniatech is an innovative high-shear inline mixer designed to enhance mixing efficiency across various industries, including dairy, food and beverage, and biotechnology. Featuring a unique rotor-stator mechanism, the InjectMaster utilizes a specially designed injector to create strong suction for precise powder blending. It effortlessly handles mixing, homogenization, and pumping processes, ensuring consistent product quality for applications such as yogurt, ice cream base, and protein supplements.

With models like the InjectMaster 40-160 and 50-160, the equipment provides capacities of up to 60 kg/min powder intake and 40 m³/h flow rate, accommodating diverse production scales. Its manual butterfly valve ensures precise control over powder dosage, while ergonomic design optimizes operator efficiency. The mixer integrates seamlessly into existing production lines with options for powder automation, control cabinets with frequency inverters, and various fittings to suit specific manufacturing needs.

Built for energy efficiency, the InjectMaster minimizes operational costs with low service requirements, and its EHEDG-compliant design ensures hygienic operation, essential for industries like dairy and personal care. Optional features like double mechanical shaft seals and ATEX compliance cater to specialized production environments, offering flexibility and reliability for extensive customization and engineering support.

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Mixes, Homogenizes, and Disperses Liquids and Powders

The LabMaster 100 VA from Daniatech is a versatile high-shear vacuum mixer engineered for R&D, laboratory, and small-scale production environments. This specialized mixer integrates vacuum technology and high-shear mixing to ensure rapid homogenization, eliminating air entrapment and achieving a uniform product texture for applications in food, beverages, personal care, and biotech industries. With its direct steam and cooling capabilities, it offers precise thermal control, essential for producing stable emulsions, sauces, and creams. Capable of managing viscosities up to 50,000 cP, the LabMaster 100 VA offers a customizable setup with options for alternative fittings and voltage specifications. Its integrated PLC control system enhances automation and process control, ensuring seamless integration into your existing line. Designed according to EHEDG standards, it facilitates easy cleaning and maintenance, ensuring hygienic operations. Additionally, careful engineering allows for customization, including motor types and safety certifications, catering to specific product and process needs.

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Mixes, Homogenizes, and Emulsifies Liquids and Powders

The LiquidMaster 50-160 by Daniatech is a versatile high-shear rotary mixer designed to enhance the efficiency of mixing, homogenizing, and emulsifying operations in the dairy, food, beverage, and personal care industries. Operating on the rotor-stator principle, it efficiently circulates approximately 75% of the liquid back into the vessel, ensuring thorough mixing. This equipment is capable of handling both low to medium viscosity products on its own, while high-viscosity applications (>250 cP) benefit from positive feeding.

The LiquidMaster is ideal for producing recombined dairy products, sugar solutions, and emulsifiers, meeting the diverse mixing needs of its target industries. With a capacity to handle up to 60 kg/min of powder and 200 liters of liquid, it excels in batch production scenarios. The mixer integrates seamlessly into existing processes with its table-mounted ergonomic design and tri-clamp fittings, allowing easy connection to existing lines.

Equipped with a compact control cabinet for speed adjustments and start/stop operations, the LiquidMaster enhances process control and operational effectiveness. Available options include double mechanical shaft seals and alternative voltage configurations, facilitating customization to specific process requirements. For maintenance, the design incorporates a CIP spray ball for effective cleaning, ensuring minimal downtime and maintaining hygiene standards.

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Performs High-Shear Mixing and Emulsification

The MixMaster series from Daniatech offers versatile, high-shear mixing solutions for your production line challenges. These mixers employ a rotor-stator principle, efficiently processing applications from dairy to personal care products. Designed for both batch and inline operations, the MixMaster units are adept at handling various viscosities, offering effective homogenization, droplet size-reduction, and emulsification. With capacities ranging from 5 to 30 ms/h and pressure capabilities up to 8 Bar, they maintain consistency in complex mixtures like yogurt smoothies and vegan cheese spreads. Integration is seamless, featuring options like flushed mechanical shaft seals and PLC compatibility for enhanced process control. Constructed with high-quality materials, the MixMaster ensures durability and complies with industry standards, including GMP and FDA, facilitating easy cleaning with CIP systems. Customizable features and engineering support ensure the MixMaster meets your specific production needs.

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Processes and Emulsifies Liquids and Slurries

The Ultra MixMaster 32 – 250 from Daniatech is an ultra-high shear mixer engineered to enhance emulsification, homogenisation, and shearing processes within industries such as dairy, food, beverages, and personal care. Operating on the rotor-stator principle, it achieves shear rates up to 120,000 s-1, suitable for both batch and continuous operations. This versatile mixer is ideal for applications ranging from chocolate milk and hummus to shampoo and insulin, facilitating droplet size reduction and slurry shearing. With a flow range of 10-50 m3/h and an outlet pressure of 2.5-7 Bar, it integrates seamlessly into production lines, whether in batch circulation loops or inline setups. The unit includes options for enhanced automation, such as frequency-controlled motors, and offers customization to meet specific process requirements. Constructed to meet rigorous industry standards, it ensures efficient energy consumption and reliable performance over varied operational conditions.

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Mixes and Homogenizes High-Viscosity Liquids and Slurries

The VacuumMaster from Daniatech is a high-shear vacuum mixer designed to tackle the challenges of processing liquids and slurries with medium to high viscosities. Equipped with a powerful bottom-mounted high-shear mixer and a top agitator, it ensures efficient homogenization and air removal. Ideal for industries ranging from dairy and food to personal care and biotech, its versatile functions are tailored for both batch and in-line production needs, with products such as yogurt, syrups, and enzyme solutions. The VacuumMaster employs an effective vacuum dosing of powders directly below liquid level, creating a controlled vortex for rapid dispersion and air separation. With variable processing capacities based on options up to 2000 cP viscosity, and automated features like PLC controls, it seamlessly integrates into your production line while optimizing energy use. Built from stainless steel, it offers material durability and meets strict EHEDG standards, ensuring compliance. Furthermore, its CIP system promotes ease of cleaning and minimal maintenance, while the modular design allows for extensive customization to match specific production requirements.

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Mixes and Homogenizes Powders into Liquids

The BasicMaster from Daniatech is a versatile high-shear manual batch mixer designed to streamline your production process, whether you’re manufacturing dairy, plant-based beverages, or personal care products. It achieves exceptional mixing by manually introducing powders into liquids, creating a controlled vortex for rapid air separation and homogeneous dispersion. This mixer excels in producing infant formula, flavored milk, and vegan cheese, among others, and handles viscosities up to 2000 cP with ease. Depending on configuration, it operates as a batch or in-line mixer, with integration facilitated by options like an MCC panel with frequency inverters. Remarkably, this unit is optimized for energy efficiency, requires minimal maintenance, and supports hygienic design standards in compliance with EHEDG. For adaptable use, the BasicMaster not only reduces energy consumption but also comes with customizable features, such as additional top inlets and load cells, to tailor-fit your processing requirements.

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Handles and Dispenses Powders and Granules Efficiently

The Bigbag Discharge Master from Daniatech is an ergonomic and flexible system engineered for efficient handling and discharging of powders and granules in the food, chemical, and pharmaceutical industries. This modular system allows adaptation to various bigbag types and discharge options, ensuring seamless integration into existing production lines. Its core design includes a three-module structure featuring a bottom section with multiple discharge options, a customizable middle section, and a top section equipped with an electrical hoist or fixed frame for forklift handling.

Ideal for applications ranging from dairy and infant formula to biotech and pet food products, the Bigbag Discharge Master offers precise weighing and dosing capabilities. It supports connection to pneumatic conveying systems and can include components like flow aids, vibrators, sifters, and dust extraction units to optimize operational efficiency. With safety and compliance in mind, it features ATEX-compliant solutions and low dust emission designs, ensuring both operator safety and environmental standards are met.

Designed for ease of use, the system incorporates options such as load cells for accurate weight measurement, and its ergonomic construction allows safe access with minimal manual handling. The integration of a central PLC control system facilitates automated operations, enhancing productivity and reducing operational downtime. Additionally, its robust construction supports long-term durability and minimal maintenance needs, with options available for CIP systems to ensure contamination-free cleaning and ongoing equipment reliability.

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