Fills and Seals Pre-Filled Syringes

The Syringe Filling Machines from Syntegon streamline your production line, integrating automation to handle sophisticated processes such as de-nesting, filling, closing, and inspection. Specializing in high-value biopharmaceuticals and parenteral drugs, these machines ensure precision in both liquid and lyophilized forms. Capable of high-speed and continuous operation, they maintain sterility by minimizing operator intervention, using PLC-controlled technology for seamless integration into existing systems. Available with options for barrier systems and aseptic transfer, the machines support compliance with GMP standards, providing safe handling for injectable hormones and recombinant proteins. Equipped with automatic clean-in-place (CIP) systems, maintenance is simplified, ensuring reliable operation with minimal downtime. Custom configurations are available to suit specific manufacturing needs, backed by engineering support for optimal integration.

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Detects Particulate and Cosmetic Defects

The AIM 8000 series from Syntegon represents cutting-edge technology in automated visual inspection systems. These machines specialize in the detection of particulate and cosmetic defects in pharmaceutical products, such as ampoules, vials, syringes, and cartridges. Using high-resolution camera systems and AI-driven image analysis, the AIM 8000 series enhances inspection accuracy while minimizing false rejects.

With its modular design, the AIM 8000 series accommodates a variety of container sizes and formats, ranging from 1 ml to larger capacities, ensuring flexibility in handling different products like insulin vials, vaccines, and biologics in cartridges. The system offers a throughput of up to 600 containers per minute, integrating seamlessly into both continuous and batch production lines.

Designed for efficiency, these machines utilize intelligent pre-spinning functions to homogenize products and eliminate air bubbles, further optimizing the inspection process. The incorporation of PLC control facilitates seamless automation and integration with existing line setups, while maintaining energy efficiency with its optimized motor systems.

Constructed from high-grade stainless steel, the AIM 8000 series ensures durability and resistance to corrosion, meeting stringent GMP and FDA compliance standards essential for pharmaceutical applications. Additionally, it features a built-in re-inspection function and supports Container Closure Integrity (CCI) testing, solidifying its role as a critical component in maintaining product safety and quality.

Engineered for ease of use, the series supports quick changeovers and includes customizable features to meet specific production needs, backed by Syntegon’s engineering support for tailored solutions.

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