Fills and Seals Vials for Liquid Pharmaceuticals

The FLC 3000 from Syntegon is designed to efficiently fill and seal vials in liquid pharmaceutical production lines, particularly for high-demand products like Covid-19 vaccines and monoclonal antibodies. Its compact GMP-compliant design supports a wide filling range of 0.2 to 500 milliliters and achieves throughput of up to 600 vials per minute, reducing changeover times with only three format part sets required. The machine’s peristaltic pump technology ensures precise dosing while maintaining sterility, and it integrates seamlessly into production environments with options for full in-process control. A clean and hygienic design facilitates easy maintenance and operator safety, meeting stringent GMP and FDA requirements. The FLC 3000 can be customized with additional filling technologies and systems as needed, providing robust support for both batch and continuous operations.

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Fills and Packages Nutraceutical Capsules and Granules

Syntegon’s Nutraceutical Granule and Capsule Filling System offers a comprehensive solution tailored for the needs of nutraceutical producers and pharmaceutical manufacturers. Designed to improve operational efficiency, this system precisely fills capsules and packages granules, ensuring accurate dosage and minimal waste. Integrating seamlessly into both batch and continuous operations, it supports various production scales. The system accommodates a wide array of applications from encapsulating omega-3 capsules and vitamin tablets to packaging protein powder sachets and probiotic gummies.

With automation at its core, the system is equipped with PLC controls for streamlined operations and offers remote monitoring for enhanced production oversight. The equipment is constructed with durable stainless steel options, ensuring compliance with GMP standards and reliability under extensive operational use. Maintenance is efficient with an integrated CIP system that allows thorough cleaning without manual intervention. Additionally, customization options are available to adapt filling and packaging capabilities to specific product requirements, providing engineering support to optimize your production line.

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Assembles, Labels, and Packages Medical Devices

The Range Device Assembly (RMA) system from Syntegon is a versatile solution for assembling, labeling, and packaging specialized medical devices such as insulin pens, IV catheters, and prefilled syringes. This system excels in flexibility, accommodating both small batch clinical trials and high-speed production lines. It employs modular assembly machines capable of handling complex tasks, from precise component assembly to accurate labeling and efficient packaging. The system supports semi-automatic and fully-automatic operations, integrating seamlessly with upstream and downstream processes, including filling and sealing. With a processing capacity of up to 200 devices per minute, it offers high throughput while maintaining stringent cleanability and control standards. Designed with easy maintenance and CIP capabilities, it complies with GMP standards, making it ideally suited for pharmaceutical and MedTech applications. Its modular design ensures customization options to meet specific production requirements, with engineering support available for tailored solutions.

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Fills, Seals, and Packs Diverse Products

The VFFS Packaging Machine from Syntegon revolutionizes packaging with its versatile design for both the food and pharmaceutical industries. It excels in filling, sealing, and packing various products such as bread rolls, cornflakes, and espresso pods. Utilizing continuous and high-speed operation, it seamlessly integrates into existing production lines, enhancing efficiency. The machine supports multiple bag styles, including Doy Zip and stick packs, and boasts an easy-to-use HMI for rapid changeovers and minimal downtime. Built with robust servo technology, it ensures energy efficiency and precision, helping manufacturers meet stringent hygiene and industry standards. Custom engineering options and maintenance services are available to match specific operational needs.

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Packages Confectionery Products Efficiently

The SVE 1820 MR from Syntegon is a vertical packaging machine designed for food and confectionery manufacturers seeking efficient and flexible packing solutions. Utilizing a twin-tube system, it handles up to 440 pillow bags per minute, maximizing throughput while minimizing floor space. This machine excels at packaging diverse confections like gummies, jellies, and hard candies.

Syntegon’s SVE 1820 MR seamlessly integrates into existing production lines with its advanced automation features and PLC-controlled operations, ensuring consistent packaging quality. It’s compatible with various packaging styles, including reclosable Doy Zip bags, which cater to the growing demand for convenience. The machine supports eco-friendly options like paper-based packaging, reducing environmental impact without sacrificing shelf appeal.

Constructed from durable materials and featuring an intuitive design, the SVE 1820 MR offers easy maintenance and cleaning, enhancing uptime and efficiency. Its flexibility to adapt to different candy types and packaging formats makes it a valuable asset for confectionery businesses aiming to stay competitive in a dynamic market.

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Seals and Secures Diverse Product Packaging

The CBS-D-750 series and Doboy range from Syntegon represent versatile bag sealing solutions tailored for medical, food, and non-food industries. These machines excel with their reliable sealing capabilities, addressing critical packaging demands for end-products like sterile syringes and packaged meals. They employ continuous and manual sealing processes, achieving up to 30 meters per minute throughput, and handle diverse packaging forms such as pouches and cartons.

A PLC-controlled system enables seamless integration into automation lines, with models accommodating varying operation speeds and product sizes. The designs prioritize energy efficiency and ease of maintenance, with options like pinch-top and glue sealing, catering to specific material needs. Built with robust materials, these machines maintain high performance across a spectrum of applications, ensuring compliance with relevant industry standards, including GMP requirements for pharmaceutical products. Custom engineering support and flexible configurations are available to meet unique production challenges.

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