Fills and Seals Vials for Liquid Pharmaceuticals

The FLC 3000 from Syntegon is designed to efficiently fill and seal vials in liquid pharmaceutical production lines, particularly for high-demand products like Covid-19 vaccines and monoclonal antibodies. Its compact GMP-compliant design supports a wide filling range of 0.2 to 500 milliliters and achieves throughput of up to 600 vials per minute, reducing changeover times with only three format part sets required. The machine’s peristaltic pump technology ensures precise dosing while maintaining sterility, and it integrates seamlessly into production environments with options for full in-process control. A clean and hygienic design facilitates easy maintenance and operator safety, meeting stringent GMP and FDA requirements. The FLC 3000 can be customized with additional filling technologies and systems as needed, providing robust support for both batch and continuous operations.

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Fills and Packages Nutraceutical Capsules and Granules

Syntegon’s Nutraceutical Granule and Capsule Filling System offers a comprehensive solution tailored for the needs of nutraceutical producers and pharmaceutical manufacturers. Designed to improve operational efficiency, this system precisely fills capsules and packages granules, ensuring accurate dosage and minimal waste. Integrating seamlessly into both batch and continuous operations, it supports various production scales. The system accommodates a wide array of applications from encapsulating omega-3 capsules and vitamin tablets to packaging protein powder sachets and probiotic gummies.

With automation at its core, the system is equipped with PLC controls for streamlined operations and offers remote monitoring for enhanced production oversight. The equipment is constructed with durable stainless steel options, ensuring compliance with GMP standards and reliability under extensive operational use. Maintenance is efficient with an integrated CIP system that allows thorough cleaning without manual intervention. Additionally, customization options are available to adapt filling and packaging capabilities to specific product requirements, providing engineering support to optimize your production line.

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Assembles, Labels, and Packages Medical Devices

The Range Device Assembly (RMA) system from Syntegon is a versatile solution for assembling, labeling, and packaging specialized medical devices such as insulin pens, IV catheters, and prefilled syringes. This system excels in flexibility, accommodating both small batch clinical trials and high-speed production lines. It employs modular assembly machines capable of handling complex tasks, from precise component assembly to accurate labeling and efficient packaging. The system supports semi-automatic and fully-automatic operations, integrating seamlessly with upstream and downstream processes, including filling and sealing. With a processing capacity of up to 200 devices per minute, it offers high throughput while maintaining stringent cleanability and control standards. Designed with easy maintenance and CIP capabilities, it complies with GMP standards, making it ideally suited for pharmaceutical and MedTech applications. Its modular design ensures customization options to meet specific production requirements, with engineering support available for tailored solutions.

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Assembles and Labels Medical Devices Efficiently

The Syntegon Range Device Assembly (RDA) machine is a versatile solution for medical device manufacturers requiring precision in assembling and labeling devices like auto-injectors and safety syringes. This equipment integrates seamlessly into production lines, offering modular scalability for varying capacities. It employs automatic device transport between modules and supports rapid format changeovers for diverse device handling. With outputs up to 200 parts per minute, the RDA machine ensures high throughput while maintaining flexibility. Its compact and hygienic design promotes easy cleaning, and its fully integrated controls simplify operation and monitoring. Available material options cater to specific chemical resistances, ensuring compliance with GMP and FDA standards for safe pharmaceutical applications. The system’s modular nature allows future upgrades and customization, supported by engineering expertise from Syntegon to meet unique production requirements.

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Packages Confectionery Products Efficiently

The SVE 1820 MR from Syntegon is a vertical packaging machine designed for food and confectionery manufacturers seeking efficient and flexible packing solutions. Utilizing a twin-tube system, it handles up to 440 pillow bags per minute, maximizing throughput while minimizing floor space. This machine excels at packaging diverse confections like gummies, jellies, and hard candies.

Syntegon’s SVE 1820 MR seamlessly integrates into existing production lines with its advanced automation features and PLC-controlled operations, ensuring consistent packaging quality. It’s compatible with various packaging styles, including reclosable Doy Zip bags, which cater to the growing demand for convenience. The machine supports eco-friendly options like paper-based packaging, reducing environmental impact without sacrificing shelf appeal.

Constructed from durable materials and featuring an intuitive design, the SVE 1820 MR offers easy maintenance and cleaning, enhancing uptime and efficiency. Its flexibility to adapt to different candy types and packaging formats makes it a valuable asset for confectionery businesses aiming to stay competitive in a dynamic market.

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Automates Case Packing for Varied Product Formats

The Elematic series from Syntegon offers versatile case packers engineered for the pharmaceutical and food industries. Capable of handling a broad spectrum of product formats—from ampoules and syringes to snacks and confectionery—these machines provide seamless automation and integration into existing lines. With wraparound, sideload, and topload options, the Elematic case packers accommodate continuous and high-speed operations, ensuring both flexibility and efficiency. Their PLC-controlled systems and optional automated format changeovers optimize throughput while reducing downtime. The machines are designed to work with various packaging materials, including recycled and alternative fibers, meeting sustainability goals. Compliance with industry standards ensures these packers are suitable for stringent operational environments. Maintenance is straightforward, aided by ergonomic design and toolless changeovers, keeping operations smooth and scalable.

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Forms, Loads, and Closes Cartons Efficiently

The Kliklok ACE from Syntegon is an integrated cartoning system designed to meet the demands of high-speed, flexible packaging across a variety of industries. Distinguished by its ability to perform forming, loading, and closing in one seamless sequence, it enhances productivity while minimizing downtime. With its advanced automation, the Kliklok ACE accommodates a broad spectrum of products from pharmaceuticals to frozen foods, including blister packs, protein bars, and chocolate chip cookies. The system features high-capacity throughput, capable of handling continuous operations at varying speeds. Syntegon’s cartoning equipment offers compatibility with both solid and packaged products, ensuring precise alignment and gentle handling. The PLC-controlled interface enables straightforward integration into existing lines and provides remote-monitoring capabilities for enhanced oversight. Constructed with durable materials, the Kliklok ACE is designed for easy maintenance and delivers energy efficiency, reducing operational costs while maintaining performance. Compliance with industry standards ensures reliable operation for pharmaceutical and food production environments. Moreover, customization options are available to tailor the system to specific production needs.

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Packs and Seals Cartons Efficiently

The SM80 by CAM Automatic Machines is a modular horizontal case packer designed to meet the rigorous demands of pharmaceutical, food, and consumer goods packaging. This high-speed equipment optimizes end-of-line operations by automating carton erection, product feeding, collation, and closure, ensuring a secure packaging process. Its modular design comprises three key components: product feeding and collation, carton erection, and carton closure, allowing for seamless integration into existing production lines.

Ideal for packaging a diverse range of solid products such as monoclonal antibodies and protein powder, the SM80 accommodates complex applications like marking and labeling with precision. It supports various closure methods, including glue tape, damp kraft paper, and hot/cold glue, enhancing versatility based on operational needs.

With the capacity to handle extensive throughput while maintaining product stability, the SM80 is PLC-controlled, enabling remote monitoring to streamline operations. The machine’s modularity supports customizations such as extended carton magazines and automatic loaders, offering tailored solutions for diverse industry requirements. Designed for easy access and cleaning, the SM80 assures reliable performance and longevity, meeting stringent industry standards.

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Packs and Secures Products into Shipping Cases

The SMP Horizontal Case-Packer from CAM is an innovative packaging solution designed for the pharmaceutical, cosmetic, and food industries. This compact and accessible machine features a cantilever structure, allowing easy access for product feeding and maintenance, while ensuring separation of mechanical components from the product area. It excels in packing small to medium-sized cases, using a reliable case forming, transfer, and closure system that accommodates adhesive tape, gummed paper, or hot-melt glue. The SMP stands out with its Mechanical Memory® system, enabling fast and foolproof format changeovers without special tools. Suitable for environments demanding high-speed and continuous operation, this case-packer integrates seamlessly into automation lines, offering optional features like taping overlap, stamping, and label printing. Its robust design, combined with the ability to operate in heavy-duty contexts, makes it an indispensable part of any efficient production line.

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Packs and Palletizes Solid Products Efficiently

The SPZ from Tecnicam is an engineered-to-order integrated case-packing and palletizing monobloc designed specifically for the pharmaceutical, cosmetic, and food sectors. This compact machine combines the proven reliability of case packers and palletizers into a seamless operational unit. Its cantilevered case packing module ensures clean separation between mechanical and operational functions, enhancing accessibility and maintenance efficiency. The SPZ leverages a CAM patented Mechanical Memory® system for rapid, precise size change-overs, adapting effortlessly to varying product dimensions and pallet configurations.

The machine excels in handling blister packs, cream tubes, bottled vitamins, boxed perfumes, packaged snack bars, and other solid goods. It performs multiple functions such as case forming, stacking, filling, and closing, with options for self-adhesive tape, moistening paper, or hot-melt glue closures. Additionally, it integrates seamlessly with existing lines, offering optional equipment for case coding, label application, checkweighing, and barcode reading. A built-in buffer allows for uninterrupted operation during palletizer stoppages.

Enhanced with CNC-controlled linear interpolation for smooth motion dynamics, the SPZ ensures prolonged machinery lifespan and operational stability. Supporting automated pallet handling, the system can include slip-proofing and reject mechanisms for defective products, optimizing productivity and efficiency in high-speed, continuous operations. Adaptable and robust, the SPZ is constructed with materials resistant to wear and corrosion, compliant with industry standards, and supports easy cleaning and maintenance through its accessible design and optional CIP systems.

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