Toasts and Roasts Cereal and Snack Products

The 2-Zone Industrial Toaster from CEREX AG is engineered for processing cereal and snack products with efficiency and precision. This equipment features a robust design with multi-layer insulation, minimizing heat loss while ensuring consistent toasting across cereals, granola, nuts, and seeds. Equipped with a Tube Sheet Removal System, it significantly reduces cleaning time and downtime. The COF-1076 model handles up to 1,000 kg/h, while the COF-2076 model offers a higher capacity of up to 2,000 kg/h. Both models operate within a temperature range of 230-300°C, using either natural gas or LPG heating, and are constructed from durable stainless steel for enhanced corrosion resistance. The Efficient Particle Removal System ensures product quality by preventing contaminants during processing. Ideal for continuous, high-speed operations in breakfast cereal manufacturing and snack food production, these toasters integrate seamlessly into existing production lines, offering customizable features and engineering support for optimal performance.

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Dries and Cools Cereal and Snack Products

The Multi-Tier Dryers from CEREX AG are designed for food processing companies seeking reliable drying and cooling solutions for cereals and snacks. These modular dryers offer a compact footprint with conveyor widths ranging from 1000mm to 3200mm, allowing you to efficiently manage high-volume production with minimal space. The system processes a variety of products, including cornflakes, granola clusters, cereal bars, and roasted nuts, by utilizing a combination of drying, cooling, and spreading techniques. It features a fully welded stainless steel construction for hygienic wash-downs, reducing maintenance downtime. The chain drive, insulated panels, and innovative compression hinge design enhance energy efficiency while maintaining airtight integrity. With options like high-pressure washing systems and cooling with chillcoil technology, the dryers integrate seamlessly into continuous operation lines, meeting the rigorous demands of breakfast cereal and snack production.

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Roasts and Cools Nuts, Seeds, and Snack Products

The Modular Nut & Seed Roaster NSR 1040 to 2680 from CEREX AG offers a versatile and efficient solution for food processing companies aiming to produce superior roasted nuts, seeds, and snacks. Its modular design ensures seamless integration into continuous production lines, facilitating automated and high-speed roasting, cooling, and drying processes.

The roaster employs a unique conveyor system with selectable perforation types, ensuring even roasting and consistent quality across various nut and seed types. Featuring a throughput capacity tailored to your needs, from small batches to large-scale operations, it guarantees optimal processing efficiency.

Notably, the system includes integrated modules — Feed End, Air Up, Air Down, Utility Zone, Cooling Zone, and Delivery End — providing full access for cleaning and maintenance while minimizing floor contact to two legs per module. With stainless steel construction and a lubrication-free chain, the equipment adheres to rigorous hygiene standards and includes a wash-down facility for efficient cleaning.

Customizable configurations are available, offering options such as comb/finger spreaders and oscillating rakes. The system’s energy-efficient design and direct-driven shafts further reduce operational costs, making it an ideal choice for manufacturers prioritizing performance and product quality.

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Expands Grains for Breakfast Cereals and Snacks

The Junior-Puffing system from Cerex AG is designed to transform raw grains into a wide range of breakfast cereals and snack products through an efficient puffing process. This system operates continuously with minimal oversight, maintaining high uptime and low maintenance due to its robust construction and self-cleaning preheaters and reactors. The equipment is crafted from food-grade stainless steel, ensuring hygiene and durability, and it supports seamless integration into existing production lines with its preset operational parameters for consistency. Suitable for processing cereals, granola, seeds, nuts, and coated products, it offers configurations capable of handling from 180 to 240 kg/h, ideal for companies in the food processing and grain industries looking to boost product quality while reducing energy consumption and maintenance costs.

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Cooks and Mixes Grains Efficiently

The Rotary Cooker from CEREX AG is engineered to enhance your food processing operations, particularly in the cereal and snack industries. This cooker distinguishes itself with a patented Bichsel system, ensuring uniform steam heating through its unique vessel geometry and steam admission process. The rotary cooker effectively handles continuous cooking, heating, and mixing of grains, making it ideal for producing cornflakes, granola clusters, muesli base flakes, and puffed rice snacks. With a capacity of up to 500 kg/h, it supports high-volume production while maintaining product quality, thanks to its pressure-controlled operation that optimizes cooking phases. Designed with process-optimized vessel geometry and an internal lid structure that prevents dead zones, it ensures consistent results and easy cleaning. Customizable with or without insulation, the cooker also offers low maintenance needs, making it a reliable choice for efficient, high-speed production lines in food processing facilities.

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Applies Uniform Coating to Cereal and Snack Products

The Coating Drum from CEREX AG is engineered to enhance your cereal and snack production line with a focus on precision and efficiency. Featuring a diameter of 1200 mm, it allows for flexible coating of various products, including cornflakes, chocolate-coated nuts, and granola clusters. The drum is insulated to prevent heat loss, eliminating the need for additional drum heating. Its design focuses on minimal abrasion and uniform slurry application via specially designed adaptable spraying nozzles, supporting easy integration into continuous operations. The heated blocks with internal piping and individually controlled nozzle diameters enable precise control over slurry application. Constructed with modular components, this drum ensures quick maintenance and cleaning, making it ideal for operations in food processing environments.

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Dries and Coats Snacks and Cereals

The COD 1040 and COD 2680 modular coating dryers from Cerex AG redefine drying precision for food processing, integrating seamlessly into cereal and snack production lines. These dryers specialize in efficiently drying and coating cereals, granola clusters, and coated nuts. With conveyor widths ranging from 1,000 mm to 2,600 mm, the units offer eight standard sizes to match your production needs, with custom sizes available on request.

Each dryer operates continuously, employing a conveyor system that minimizes energy loss through advanced modular air-up and air-down zones. All modules, built with hygienic design principles, feature lubricating-free stainless steel chains and a full wash-down facility for ease of cleaning. Enhanced by a unique direct-driven shaft design, they eliminate belts and chains, improving operational reliability.

Designed for easy integration, the dryers include configurable utility and cooling zones, and seamless inline incorporation with upstream coating drums or downtream puffing systems. Optional features such as high-pressure conveyor wash systems and customizable feeding mechanisms provide tailored solutions to meet specific manufacturing challenges. These dryers support high-throughput processes, delivering consistent quality for a wide range of granule and solid snack products.

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Dries and Cools Granola and Cereal Products

The Granola Dryer CMG 1040 and CMG 2680 from CEREX AG are modular drying systems designed for the precise control of moisture in granola and cereal products. Featuring a unique modular design, these dryers incorporate a conveyor system with customizable widths and perforation types, ensuring optimal drying efficiency. They are ideal for granola clusters, müsli base flakes, and cereal bars, accommodating both continuous and modular operations. With processing capacities available in five standard sizes, they offer scalability for diverse production needs. Automation is enhanced through direct-driven shafts, eliminating belt and chain maintenance, while an integrated wash-down facility ensures hygiene. Stainless steel construction, with options for higher-grade AISI 316, enhances durability and corrosion resistance. The design eliminates horizontal surfaces and exposed bolts in the product zone, promoting cleanliness. CEREX provides engineering support for customization, including contact part polishing and additional spreading and agitating options, ensuring your drying solution meets specific production requirements.

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