Assembles and Labels Medical Devices Efficiently

The Syntegon Range Device Assembly (RDA) machine is a versatile solution for medical device manufacturers requiring precision in assembling and labeling devices like auto-injectors and safety syringes. This equipment integrates seamlessly into production lines, offering modular scalability for varying capacities. It employs automatic device transport between modules and supports rapid format changeovers for diverse device handling. With outputs up to 200 parts per minute, the RDA machine ensures high throughput while maintaining flexibility. Its compact and hygienic design promotes easy cleaning, and its fully integrated controls simplify operation and monitoring. Available material options cater to specific chemical resistances, ensuring compliance with GMP and FDA standards for safe pharmaceutical applications. The system’s modular nature allows future upgrades and customization, supported by engineering expertise from Syntegon to meet unique production requirements.

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Automates Product Handling and Packaging Processes

The Syntegon Robotic Pick and Place Platform (RPP) offers a game-changing solution for diverse industries seeking to advance their packaging operations. This modular platform excels in automating product handling and placement with precision and efficiency.

Using integrated delta robots, the RPP system provides seamless product loading into trays or cartons, capable of achieving up to 140 picks per minute per robot, optimizing high-speed environments. Its design supports applications across pharmaceuticals, bakery products, confectionery, dairy, and more, enhancing operations from ampoules to chocolate bars.

With its compact footprint, the RPP is PLC-controlled, supporting remote monitoring and smart interface integration for scalable capacity adjustments. Its construction in stainless steel offers superior hygienic operations and compliance with rigorous industry standards, including IP65 protection for wash-down scenarios. The platform’s vision-guided inspection technologies ensure tight quality control, identifying and removing any defective products in the process.

Syntegon’s RPP system includes quick-change end-of-arm tooling for format flexibility, supporting gentle and safe product handling while reducing contamination risks. It simplifies cleaning with its open-channel, self-draining design, paired with optional CIP systems. Custom configurations and engineering support are available to tailor the platform to your specific production demands, ensuring streamlined integration into existing production lines.

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Transports and Separates Powders and Granules Efficiently

The Dilute-Phase Conveying System from Daniatech offers an efficient solution for transporting powders and granules across various industries such as dairy, food, and personal care. Utilizing both vacuum and pressure conveying technologies, this system ensures continuous, high-speed operation while maintaining product quality. The vacuum mechanism operates under atmospheric pressure, minimizing product heat exposure and enhancing cleanliness, making it suitable for ATEX-regulated environments. In contrast, the pressure system excels at longer distances, providing higher capacities with options for cooling and dehumidification. Designed for applications like conveying and separation, the system efficiently manages materials like xanthan gum solutions and cornflour slurries, with transport velocities between 20-30 m/s. Available with stainless steel construction for enhanced corrosion resistance, it integrates seamlessly into your processing line while offering ease of maintenance with features like CIP systems and airlock hopper configurations. Additionally, Daniatech supports customization tailored to your production needs, alongside engineering support for optimal integration.

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Performs High-Speed Cartoning and Packaging

The HV High-Speed Continuous Motion Horizontal Cartoner from Tecnicam is engineered for seamless integration into pharmaceutical, cosmetic, and food production lines. This cartoning solution excels with its continuous motion 5-station turret, ensuring precise carton erection and product loading. Catering to an array of products from blister packs to booklet packaging, the HV offers versatility with its wide range of product feeders. Its patented carton closure system simplifies format change without specialized technicians, enhancing efficiency and consistency. Equipped with the Mechanical Memory® system, it allows rapid size change-over, reducing downtime. Designed with a cantilever structure, it ensures easy access for cleaning and compliance with GMP norms, while the sturdy construction supports diverse board grammages, guaranteeing reliable operation.

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Granulates Nuts and Snacks into Consistent Granules

The M365-C3 granulator by AC Horn Manufacturing is engineered to precisely granulate diverse nut and snack varieties into well-defined, sharp-edged granules. This rotary blade granulator distinguishes itself by minimizing the production of fines, thereby maximizing output quality. Designed for seamless integration into high-speed, continuous production lines, it supports manual operations while accommodating various sectors, including snack food and nut processing industries.

This machine operates with an adjustable knife-spacing feature, offering flexibility with eight settings ranging from 1/16” to ¼”, allowing operators to customize granule size for end-products like granola bars, peanut butter spreads, and almond granules. Its stainless steel construction ensures durability and easy cleaning, vital for maintaining hygiene in food processing.

Capable of processing up to 1,200 lbs/hr (545 kg/hr), the M365-C3 ensures consistent throughput while working efficiently within continuous processing environments. Supported by AC Horn’s comprehensive engineering assistance, this granulator provides reliable, precise, and efficient performance tailored to meet specific customer needs in commercial food production facilities.

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Streamlines Material Handling in Snack Production

AC Horn Manufacturing offers custom Material Handling Conveyors specifically tailored for the snack food industry, focusing on efficient and precise conveying solutions. These conveyors are designed to handle a range of products, from popcorn to nut butters and tortilla chips, seamlessly integrating into existing production lines. Featuring custom design capabilities, they optimize spatial use and allow for continuous operation, supporting high-capacity throughput essential for large-scale snack production. Constructed with durable materials for longevity and corrosion resistance, these conveyors enhance energy efficiency through advanced motor control. The conveyors are compliant with industry standards, ensuring safe and reliable operation, with support for system-wide integration to streamline processes across different production stages.

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Grinds and Blends Nuts into Smooth Butter

The Nut Butter Mill from AC Horn Manufacturing is engineered to offer precision grinding for a variety of nuts, setting it apart through its single-disk attrition process that ensures consistent texture and blend. Ideal for snack food manufacturers, industrial R&D, and university labs, it produces high-quality peanut, almond, and cashew butters with ease.

Utilizing different mill plates, this versatile equipment guarantees precise control over the grind profile, addressing both food and industrial product needs. With model options like the 8″ Model 148 capable of 1,000-2,000 lbs/hr, to the more robust 24″ Model 247 handling up to 7,500 lbs/hr, it’s adaptable to different scales of operation.

The mill’s integration into production lines is seamless, offering bench-top applications and continuous operations for streamlined processing. Its energy-efficient design contributes to reduced operational costs, while optional materials ensure durability against corrosion and wear. For further customization, engineering support is available to meet specific processing requirements, making it a trusted choice for nut processing solutions.

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Transfers and Stores Confectionery Moulds and Products

The Plate and Counter Mould Storage System from Theegarten-Pactec is designed to enhance the efficiency and organization of your confectionery production line. This system specializes in the orderly storage and transportation of unwrapped sweets and chocolates, enabling a constant flow towards packaging. It uses two vertical conveyors and a horizontal conveyor for seamless movement of counter moulds and plates, while an automated traveling transfer device ensures precise positioning at the highest occupied level. Ideal for snacks, sweets, and chocolate products, it supports multiple product types ranging from soft caramels to bubble gum balls. With high-speed automated operations, this system integrates effortlessly into various production setups, maintaining continuous throughput essential for large-scale producers. Its construction supports durability and ease of cleaning, making it a reliable addition to any confectionery manufacturing facility.

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Transports and Transfers Solid Products Efficiently

The Curved Conveyor from Theegarten-Pactec offers a sophisticated solution for food and confectionery transport challenges. With the ability to navigate up to 180° curves, this conveyor ensures seamless integration into existing production lines with varied layouts. Designed for high-speed operations, it efficiently handles solid products like chocolate bars and hard candies while maintaining structural integrity during transport. Equipped with a three-phase motor and an integrated frequency controller, the conveyor optimizes energy consumption and provides precise control over product flow. Accessible cleaning features, including removable support plates and quick tensioning devices, contribute to reduced downtime and ease of maintenance. Built from durable materials, this conveyor is suitable for rigorous operational conditions within the food and confectionery industries.

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