Dries and Cools Granola and Cereal Products

The Granola Dryer CMG 1040 and CMG 2680 from CEREX AG are modular drying systems designed for the precise control of moisture in granola and cereal products. Featuring a unique modular design, these dryers incorporate a conveyor system with customizable widths and perforation types, ensuring optimal drying efficiency. They are ideal for granola clusters, müsli base flakes, and cereal bars, accommodating both continuous and modular operations. With processing capacities available in five standard sizes, they offer scalability for diverse production needs. Automation is enhanced through direct-driven shafts, eliminating belt and chain maintenance, while an integrated wash-down facility ensures hygiene. Stainless steel construction, with options for higher-grade AISI 316, enhances durability and corrosion resistance. The design eliminates horizontal surfaces and exposed bolts in the product zone, promoting cleanliness. CEREX provides engineering support for customization, including contact part polishing and additional spreading and agitating options, ensuring your drying solution meets specific production requirements.

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Roasts and Cools Nuts, Seeds, and Snack Products

The Modular Nut & Seed Roaster NSR 1040 to 2680 from CEREX AG offers a versatile and efficient solution for food processing companies aiming to produce superior roasted nuts, seeds, and snacks. Its modular design ensures seamless integration into continuous production lines, facilitating automated and high-speed roasting, cooling, and drying processes.

The roaster employs a unique conveyor system with selectable perforation types, ensuring even roasting and consistent quality across various nut and seed types. Featuring a throughput capacity tailored to your needs, from small batches to large-scale operations, it guarantees optimal processing efficiency.

Notably, the system includes integrated modules — Feed End, Air Up, Air Down, Utility Zone, Cooling Zone, and Delivery End — providing full access for cleaning and maintenance while minimizing floor contact to two legs per module. With stainless steel construction and a lubrication-free chain, the equipment adheres to rigorous hygiene standards and includes a wash-down facility for efficient cleaning.

Customizable configurations are available, offering options such as comb/finger spreaders and oscillating rakes. The system’s energy-efficient design and direct-driven shafts further reduce operational costs, making it an ideal choice for manufacturers prioritizing performance and product quality.

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Packs, Erects, and Inserts Products into Cartons

The PMM Intermittent Motion Horizontal Cartoner by CAM Automatic Machines is a versatile cartoning solution designed for seamless integration into production lines across pharmaceuticals, cosmetics, and consumer goods industries. Its standout feature is the articulated twin blade system for carton erection, accommodating low grammage boards with glueing imperfections, while the moveable mouthpiece ensures precise product insertion, even for irregularly shaped items. The PMM supports diverse packaging needs, from blister packs and sachets to boxed supplements and wrapped soaps. With a PLC-controlled system, it offers high-speed, reliable operation with minimal energy consumption, aided by closed profile cams for durable performance. The machine’s design facilitates easy cleaning, with accessible collection areas for residues, and it supports extensive product feeders and detection devices. Custom configurations are available, backed by CAM’s Mechanical Memory® system for swift size changeovers without specialized skills. Meeting stringent industry standards, the PMM emphasizes hygiene and operational efficiency, making it a preferred choice for manufacturers and packaging companies seeking dependable cartoning solutions.

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Wraps and Seals Solid Products Efficiently

The RV Overwrapper from CAM is engineered to meet high-speed packaging demands in the cosmetics and food sectors. Utilizing a patented film feed system, it ensures precise and tight wraps while accommodating rapid size change-overs, which can be completed in minutes by operators. Ideal for products like lipstick, perfume bottles, and snack packs, it incorporates a continuous motion design to maintain efficiency and productivity. The machine processes products via a sequence of packing, wrapping, heat sealing, folding, and cutting. With optional features such as CFR quick size changes, print registration, and tear-off tape application, the RV Overwrapper integrates seamlessly into existing packaging lines. Its digital adjustment and lightweight change parts enhance automation and ease of use, supporting diverse operational requirements with minimal downtime.

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Fills and Caps Liquid Products Efficiently

The LA monobloc from Tecnicam is an engineered solution designed for high-precision filling and capping of liquid products, tailored for pharmaceutical and cosmetic manufacturers. Its standout feature is the volumetric filling system, utilizing up to eight dosing pumps with three micrometric adjustment eccentrics, ensuring precise measurements and consistency across all production runs. Designed for intermittent motion operations, the LA monobloc efficiently manages filling, prescrewing, and final capping, accommodating various cap types with optional screwing torque control. Engineered to meet GMP norms, its structure facilitates easy cleaning and maintenance through excellent accessibility between the transfer area and the machine bedplate.

The innovative transfer starwheel design allows rapid format changeovers and smooth laminar flow, crucial for maintaining sterility in production environments. Perfect for products like syrups, cosmetic serums, and skincare lotions, this monobloc easily integrates into existing manufacturing lines with its compact footprint and versatile automation setup. Additionally, the robust and reliable mechanical motion, driven by close-profile cams, enhances operational resilience and reduces downtime, making it a vital asset for high-throughput production cycles.

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Fills, Doses, and Positions High-Density Liquids

The LL – CAM Linear Intermittent Motion Filling Machine is engineered by Tecnicam to address precision filling needs across pharmaceutical, cosmetic, and food industries. Specializing in high-density liquids and foams, it ensures accurate dosing and efficient bottle positioning with its format-based scroll system, eliminating nozzle adjustments even for irregular-shaped containers.

Designed for handling an array of products, such as cough syrup, moisturizing creams, and liquid detergents, it processes up to 1000ml bottles with dual-cycle operations. Equipped with a “CIP” (Cleaning-in-Place) system, this machine offers swift maintenance without disassembly, reducing downtime.

Automation is enhanced through mechanical, pneumatic, or gravity-controlled valves, tailoring to various production needs. The high-positioned product tank optimizes dosing for dense products, while dribble-breaking nozzles maintain cleanliness. Suitable for high-speed continuous operations, the machine is machine learning-ready for seamless production line integration. Available configurations meet industry standards for both its structural materials and safety certifications.

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Bundles and Shrink-Wraps Diverse Product Arrangements

The ASB38 Bundling and Shrink-Wrapping Machine from CAM is designed to streamline your packaging operations with versatility and reliability. Utilizing a single reel wrapping system, it significantly cuts down changeover times while ensuring a consistent band tension through its electromechanical stretching mechanism. This allows for precise stretch-banding and excellent uniform sealing, critical for presenting pharmaceutical blister packs, food trays, and cosmetic cartons attractively and securely. Its in-line infeed version seamlessly integrates into your existing production line, employing a pneumatic collation system that transitions products to the wrapping area where pre-stretching occurs. For industries spanning pharmaceutical to food and beverage, the ASB38 offers customized versions capable of handling unique product shapes and packaging needs, with an option to incorporate a heat-shrinking tunnel for enhanced shrink-wrap application.

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Transfers and Arranges Products for Packing

AC Horn Manufacturing offers the Packoff Conveyor System, designed to efficiently facilitate the transfer of snack and nut products from packaging machines to pack-off stations. This system is engineered to address manual labor challenges in the packaging room by gently conveying products like microwave popcorn bags and snack packs to a rotary table for seamless packing. Capable of continuous and high-speed operations, it integrates smoothly into existing production lines, enhancing throughput and minimizing labor dependency. Constructed with durable materials to withstand rigorous food processing environments, and features fully adjustable components for operator comfort and efficiency. The Packoff Conveyor System is suitable for various food and snack industries, ensuring reliable and streamlined product handling and packing.

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Collates and Aligns Snack Products for Packing

The Single Lane Collator from AC Horn Manufacturing efficiently collates and aligns snack food products for streamlined packing processes. Designed to reduce labor and enhance productivity, it accepts bags from the packaging machine and gently conveys them into a sequence for easy grouping and packing. Ideal for applications in popcorn, roasted nuts, and coated nuts, it caters to the needs of snack food manufacturers and nut processing companies. This collator is engineered for continuous, high-speed operation, featuring automated functions that minimize manual handling. Its robust design ensures seamless integration into existing production lines, while options for loose pack configurations enhance versatility. With a focus on reducing operational costs and increasing throughput, the Single Lane Collator is a reliable solution for modern packaging rooms.

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Puffs and Processes Snack Pellets and Nuts

The M420, M449, and M539 puffer systems from AC Horn Manufacturing are engineered for high-capacity puffing in the snack food industry, catering to products like popcorn, peanuts, and chips. These systems are equipped with precision PLC controls to manage airflow and heat, ensuring optimal product expansion and uniform texture. The forced air combustion system, combined with internal laminar baffling and precise burner controls, allows for efficient heating and drying, accommodating a wide variety of pellet shapes and sizes. With throughput capacities reaching up to 1,500 lbs/hr (680 kg/hr), these puffers excel in continuous operations, enhancing productivity for manufacturers.

Designed for easy integration into existing production lines, the puffers feature variable drum and fan speed controls, allowing for detailed customization according to specific product recipes and processing requirements. The robust construction minimizes product trapping, reducing downtime while the extra insulation contributes to low operating costs. Fabricated with high-quality materials, the systems ensure long-term durability and ease of maintenance, with options for additional engineering support and customization to meet particular processing needs.

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